Role & responsibilities

Responsible for production, optimal resource utilization,end to end factory operations with focus on safety, delivery, cost, and people excellence.

1: Planning, Stability & Readiness

Objective:

Ensure production continuity, resource readiness, and operational stability.
Prepare weekly production schedules and equipment loading plans to meet demand.
Align manpower, machines, and materials through proactive resource planning.
Ensure uninterrupted operations by addressing constraints early.
Coordinate with cross-functional teams (PPC, Maintenance, Quality, Supply Chain).
Identify and control immediate HSE risks; ensure SOP and ISO compliance.
Respond effectively to process deviations and emergencies.

2: Performance Monitoring & Control

Objective:

Control losses, improve cell performance, and maintain cost discipline.
Conduct regular loss hour and cell performance reviews.
Perform process parameter audits to ensure consistent product quality.
Monitor internal and external customer complaints and drive reduction.
Track budget performance, analyze variances, and control variable costs.

3) Root Cause Elimination & Improvement





Eliminate chronic issues and strengthen process robustness.
Lead structured problem-solving using:
Why Why Analysis
Cause & Effect Diagrams
8D Methodology
Implement permanent corrective and preventive actions.
Execute focused improvement projects for productivity, utilization, and flow.
Drive engineering controls to eliminate or reduce operational and safety risks.
Standardize best practices across lines/cells.

4) Capability Building & Cost Optimization:

Build a competent team and optimize long-term cost and capacity.
Enhance team competency through structured, role-based training.
Lead, motivate, and manage personnel in coordination with Plant Head.
Prepare annual budgets and resource plans in line with company planning cycles.
Optimize manpower, equipment usage, and operational expenses.

5) Continuous Improvement & Strategic Excellence:

Achieve operational excellence and long-term competitiveness.
Drive continuous improvement culture across manufacturing operations.
Improve organizational processes within the area of responsibility.
Align factory performance with business and strategic objectives.

📌 Manager Production & Operations Tamil Nadu
🏢 Remmy Substrates
📍 Tamil Nadu