Job Description – VMC & HMC Setter cum Programmer (Mazatrol)Position

VMC & HMC Setter cum Programmer (Mazatrol)

Qualification

- Diploma in Mechanical Engineering / Production Engineering
- ITI (Machinist, Turner, Tool & Die Maker, CNC Programmer, Fitter) with relevant experience
- Minimum 5 years of hands-on experience in VMC and HMC machining operations, setting, and programming
- Experience in Mazatrol programming is mandatory

Experience Required

- 5+ years in CNC machining environment
- Experience in VMC and HMC machine setup, programming, and production
- Knowledge of machining ferrous and non-ferrous materials, castings, forgings, and fabricated components
- Exposure to precision engineering, automotive, pump, valve, compressor, oil & gas, and general engineering components preferred

Job Summary

Responsible for programming, setting, proving out, and optimizing VMC and HMC machines using Mazatrol and G-code programming. Ensure production targets, quality requirements, and machine utilization are achieved while minimizing cycle time, tooling costs, and rejection.

Roles & ResponsibilitiesProgramming Responsibilities

- Create and modify CNC programs using Mazatrol conversational programming.
- Generate and edit G-code programs as required.
- Develop machining processes for new components.
- Select suitable machining strategies for productivity improvement.
- Optimize cycle times and machining sequences.
- Prepare setup sheets and process instructions.
- Conduct prove-out of new programs and processes.
- Troubleshoot program-related machining issues.

Machine Setting Responsibilities

- Perform complete machine setup for VMC and HMC machines.
- Fixture mounting, alignment,



and verification.
- Tool loading, tool offset setting, and tool life management.
- Establish work offsets and machine datum points.
- Conduct first-piece inspection before production release.
- Ensure machine readiness for production.

Production Responsibilities

- Achieve daily production targets.
- Monitor machine performance and utilization.
- Reduce setup time and machine downtime.
- Support operators during production runs.
- Ensure continuous production with minimum interruptions.
- Maintain production records and shift reports.

Quality Responsibilities

- Verify dimensions using measuring instruments.
- Ensure components meet customer drawings and specifications.
- Perform in-process inspections.
- Analyze and correct dimensional deviations.
- Reduce rejection and rework levels.
- Support customer and internal quality audits.

Tooling Responsibilities

- Select suitable cutting tools and inserts.
- Recommend tooling improvements for productivity enhancement.
- Monitor tool wear and optimize tool life.
- Coordinate with tooling suppliers when required.
- Maintain tooling inventory and records.

Process Improvement Responsibilities

- Improve machining cycle times.
- Implement cost reduction initiatives.
- Develop new fixtures and tooling concepts.




- Improve Overall Equipment Effectiveness (OEE).
- Participate in Kaizen and continuous improvement activities.
- Support lean manufacturing initiatives.

Maintenance & Safety Responsibilities

- Perform daily machine health checks.
- Coordinate with maintenance teams for breakdowns.
- Follow safety standards and PPE requirements.
- Ensure proper housekeeping around machines.
- Comply with ISO and company procedures.

Required Technical SkillsCNC Programming

- Mazatrol Programming
- Mazak CNC Controls
- G-Code & M-Code Programming
- Program Optimization
- Tool Path Development

Machine Knowledge

- Vertical Machining Centers (VMC)
- Horizontal Machining Centers (HMC)
- Rotary tables and pallet changers

Drawing Interpretation

- Engineering Drawing Reading
- GD&T; Basics
- Tolerance Analysis
- Surface Finish Requirements

Key Performance Indicators (KPI)

- Production target achievement (%)
- Machine utilization (%)
- Setup time reduction
- Cycle time reduction
- Rejection rate (%)
- Rework rate (%)
- Tool consumption cost
- On-time production completion
- First-pass yield
- Customer quality complaints

Preferred Candidate Profile

- Strong hands-on experience in VMC & HMC programming and setting.
- Good knowledge of Mazatrol programming.
- Ability to independently handle recent component development.
- Strong troubleshooting and problem-solving skills.
- Leadership ability to guide machine operators.
- Willingness to work in shifts and meet production schedules.

Pay: ₹25,000.00 - ₹30,000.00 per month

Benefits:

- Food provided
- Health insurance
- Provident Fund

Work Location: In person

📌 CNC Setter/Programmer (India)
🏢 iMate Engineering Private
📍 India