Job Title: Senior Engineer – Manufacturing Engineering (Assembly)Location: Kakkalur, Tiruvallur, Tamil NaduCompany: BorgWarner Morse Systems India Pvt LtdExperience: 5–8 YearsCTC: ₹8–10 LPAIndustry: Tier-1 Automotive OEM / Auto Components ManufacturingPreferred Background5–8 years of experience in Tier-1 Automotive OEM/Auto Component Manufacturing.Strong exposure to assembly manufacturing, automation, shop-floor practices, and process improvement initiatives.Key ResponsibilitiesDevelop current assembly processes, equipment, tooling, and process controls for new product launches.Design and develop prototype tools for customer sample builds.Conduct manufacturing feasibility studies, capacity analysis, and RFQ evaluations.Manage capital expenditure, tooling, and startup budgets.Lead installation, commissioning, trials,



and handover of new assembly equipment.Drive process improvements in productivity, quality (Scrap/PPM), safety, and poka-yoke implementation.Support production and quality teams in resolving critical line stoppages and customer complaints.Troubleshoot and maintain PLC-controlled systems (Mitsubishi, Siemens, Omron, Allen Bradley)Required SkillsManufacturing Engineering, Assembly Process DevelopmentPLC Troubleshooting & AutomationCycle Time Study, OEE, Line Balancing, SMED, Kanban, Lean ManufacturingPFMEA, MSA, SPC, Control Plans, Work Instructions8D, 5 Why, PDCA, QC Tools, Root Cause AnalysisSix Sigma & Continuous ImprovementCross-functional Team Coordination

📌 Senior Engineer – Manufacturing Engineering (Assembly) (Tiruvottiyur)
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