1. Trial Planning & Execution

1. Plan and
execute machine trials as per production plan and dispatch schedules.

2. Ensure all
machines are trial-ready before commencement. Conduct pre-trial readiness
reviews to improve trial success rates.

3. Achieve
and sustain minimum 90% First Time Right (FTR) trial success.

4. Coordinate
with Design, Assembly, Supply chain, Electrical, Automation, Quality, and
Service teams for smooth execution of trials.

5. Monitor
and ensure timely closure of trial observations and non-conformances.

6. Analyze
trial failures / delays; identify root causes, take corrective and
preventive actions to minimize repeat trials.

7. Develop
and maintain trial standard operating procedures (SOPs), checklists, and
best practices.

2. Manpower Management

1. Effectively
manage a team of approximately 10 Operators + 10 Casuals

2. Plan and
allocate daily manpower based on trial schedules and priorities.

3. Monitor
manpower productivity and utilization. Prepare and maintain daily work
allocation plans for operators and labour. Also, record daily downtime.

4. Identify
skill gaps and conduct training and cross-functional skill development.

5. Maintain
discipline, attendance, and performance standards within the team.

6. Analyze
downtime data and implement actions to reduce losses and improve equipment
availability.

7. Control
and optimize manpower costs, including Casual labour cost Overtime (OT)
cost.

3. Trial Time Measurement &
Productivity Improvement

- Measure




and record trial time and manpower requirement for every machine and
machine type.

- Establish
machine-wise trial time standards and benchmarks.

- Drive
continuous improvement initiatives to achieve minimum 20% annual
reduction in trial time.

- Improve
trial bay productivity through systematic process improvements.

- Reduce
machine idle time, trial setup time, and waiting time.

4. Continuous Improvement

- Track and
report cost-saving initiatives and productivity improvements.

- Lead
improvement projects using tools such as Kaizen, 5S, PDCA, Root Cause
Analysis (RCA), Poka-Yoke, Value Stream Mapping (VSM)

- Standardize
successful improvements across the trial bay.

5. Safety, Quality & Compliance

- Ensure
secure trial bay operations and compliance with company safety standards.

- Conduct
regular safety audits along with HR and risk assessments.

6. Factory Acceptance Trial (FAT)
Management

- Plan,
coordinate, and execute Factory Acceptance Trials (FAT) for machines
before dispatch.

- Ensure
FAT readiness by confirming completion of machine in all respect.

- Lead
customer demonstrations during FAT and effectively address technical
queries and concerns.

- Facilitate
closure of FAT observations and punch points within committed timelines.

- Drive
first-time FAT approval and minimize repeat FATs.

- Analyze
FAT failures and customer observations to improve future machine
performance and trial processes

📌 Assembly Supervisor (Pune)
🏢 Nameless
📍 Pune