Head of Safety based at Dabaspeth Bangalore (Bengaluru)

Head of Safety based at Dabaspeth Bangalore (Bengaluru)

06 Aug
|
Talent Leads Consultants
|
Bengaluru

06 Aug

Talent Leads Consultants

Bengaluru

Job Description:

Key Responsibilities
6.1. Safety Department Build-Out & Leadership
• Establish org structure, reporting lines, KPIs, governance framework, and hiring
roadmap
• Set and own measurable leading indicators (near-miss reporting rate, PTW
compliance, training completion, drill frequency) reported to Directors monthly
• Build a culture where every engineer and technician has the authority and
confidence to raise safety concerns without fear of reprisal
• Represent safety at Engineering Design Reviews, test readiness reviews,
PDR/CDR gates, and design change boards
6.2. Process Safety & Risk Management
• Participate in HAZOP studies for the test stand, propellant storage, and launch
pad P&IDs; as a safety reviewer —ensure deviations, recommendations, and
close-out status are reflected in safety controls
• Participate in QRA, consequence modelling, and explosion hazard studies; apply
the outputs to define exclusion zone radii and blast wall specifications
• Contribute safety requirements to SIL assignment, functional safety requirements
specification, and proof-test schedules for SIS functions (test stand, pad);
• Review all engineering design changes (MOC) that affect propellant flow paths,
containment, venting, pressurisation, or ignition sources — HSE safety review is a
hard gate
• Establish and maintain a site Hazard Register — all hazards scored with
likelihood / severity / controls; reviewed semi-annually
6.3. Inerting, Purging & Safe Isolation
• Write and own all propellant system inerting and purging procedures — pre-chill
nitrogen purge, post-test GN2 purge, O2 monitor confirmation, maintenance-safe
isolation checklist
• Define minimum O2 concentration confirmation criteria before any confined-space
entry into purged systems
• Specify and commission the dedicated GN2 inerting manifold; verify flow rates,
pressure, and O2 monitor interlocks before first propellant use

• Ensure no maintenance or inspection work begins on any propellant-
wetted component without a completed inerting confirmation record and a valid

confined-space PTW
6.4. Hot-Fire Test Safety — Pre-Test, During, Post-Test
• Prepare and own the HSE block of the Test Readiness Review (TRR) checklist —
no test campaign progresses to propellant loading without written HSE clearance
• Define and enforce exclusion zones (personnel, vehicles, structures) — zone radii
derived from QRA thermal radiation and overpressure contours, updated for each

thrust level
• Personally present or designate a senior safety officer as the HSE controller on
console during all hot-fire tests
• Ensure ESD is armed, gas detectors confirmed operational, fire suppression in
standby, ERT at muster, and communications verified before propellant loading
commences
• Lead post-test secure-down: propellant systems purged and inerted; facility
declared safe before general access is restored; post-test inspection of stand
structure and blast walls
• Maintain a test-day hazard control log — deviation from any pre-test safety




condition triggers an operations hold
6.5. Manufacturing & Facility Safety
• Oversee all factory safety: machinery guarding, LOTO procedures, crane/hoist
inspection schedule, PTW for hot work, confined space, and working at heights
• Own the inspection schedule for all lifting accessories (slings, shackles, spreader
bars) — colour-coded quarterly certification, no quarantine-tagged equipment in
use
• Ensure all electrical equipment in hazardous-area-classified zones is Ex-rated
(ATEX / IECEx / BIS IS 2148) and documented on the area classification drawing
• Manage contractor HSE induction, daily toolbox talks, and HSE performance
monitoring; recommend contractor exclusion where safety is compromised
• Ensure static bonding and grounding integrity at all propellant transfer points —
quarterly resistance testing, <10 Ω to earth, log maintained
6.6. Emergency Response — Command, Readiness, Training
• Act as Incident Commander for all site emergencies until handed over to civil
authorities — command post location, radio protocol, and chain of command
defined and drilled

• Maintain an Emergency Response Team (ERT) of ≥4 SCBA-qualified, cryogenic-
rescue-trained first responders per shift at all propellant-handling sites

• Ensure fire truck / tender is in service, staffed, and driver-trained at all
times during test operations; quarterly maintenance log submitted to Head of
Safety
• Operate a dedicated emergency communication system (radio + PA + siren) with
a tested backup; site-wide alarm audible at all personnel locations confirmed at
commissioning
• Maintain muster point accountability within 2 minutes of alarm; headcount protocol
to HSE controller within 5 minutes
• Run quarterly full-evacuation drills; bi-annual HAZMAT/cryogenic-release
simulation with post-drill hot wash and mandatory CAPA tracker
• Maintain a 24 × 7 emergency contact tree — Head of Safety, site safety officers,
company directors, statutory emergency helpline, local fire station, nearest
hospital / trauma centre

6.7. Launch Pad & Field Campaign Safety
• Prepare a Campaign-Specific Safety Plan (CSSP) for every launch or integration
campaign — approved by Directors and submitted to range/pad authority before
mobilisation
• Define pad exclusion zones for LOX loading, LCH4 loading, and fuelled vehicle
for each campaign; enforce with physical barriers and radio-controlled access
• Coordinate with range safety authority (ISRO/SDSC-SHAR, or private pad)
— submit Preliminary Hazard Analysis (PHA), emergency response co-ordination
agreement, and propellant quantities declaration
• Ensure firefighting readiness (deluge arm-test,



water availability, foam stock) and
medical readiness (paramedic, ambulance, trauma kit) are confirmed before any
propellant loading
• Lead post-launch site recovery — verification of residual propellant disposal,
system safeing, structural inspection, and personnel de-brief
6.8. Permit-to-Work Authority
• Head of Safety is the issuing and closing authority for high-risk PTWs: hot work
near flammable propellants, confined space entry, LOTO on high-energy systems,
critical lift (>5 t or above personnel), and any propellant system operation (fill,
transfer, pressurisation, vent)
• Maintain a live PTW register — all open permits visible to HSE controller at all
times
• No PTW may be issued without a completed pre-job risk assessment and toolbox
talk record
6.9. Compliance, Licensing & Regulatory Interface
• Support and track all statutory licences and approvals required before each facility
phase opens — gas cylinder/LOX licence, Factory Inspector clearance, fire NOC,
pollution control consent — with licence applications and ownership held by the
responsible engineering / operations function
• Notify the appropriate authority of MAH (Major Accident Hazard) threshold
inventory status per MSIHC Rules 1989; contribute to the In office Major Accident
Prevention policy and document (MAPP / OSMP)
• Ensure all pressure vessels are IBR-registered and hydro-tested on
schedule; maintain vessel log books
• Ensure all hazardous area electrical equipment carries valid BIS IS 2148 or
ATEX/IECEx certification; no unapproved substitution
• Participate in all regulatory audits and inspections; track closure of observations
within stipulated timelines; provide Directors with written status

6.10. Training, Competency & Safety Culture
• Develop and deliver a propellant handler training programme — mandatory for all
staff who approach LOX/LNG/LN2/CNG/GOX/GN2 systems: cryogenic hazards,
PPE, emergency action, asphyxiation response
• Run SCBA (self-contained breathing apparatus) competency checks for all ERT
members quarterly; certificate and re-qualification managed by HSE
• Deliver site-specific induction to every employee, contractor, and visitor before
first site access — records held by HSE document controller
• Produce an annual training needs analysis (TNA); present gaps and plan to
Directors quarterly

• Conduct toolbox talks before every high-risk operation; log attendance; use near-
miss learnings as teaching material

6.11. Incident Management & Continuous Improvement
• Lead reporting, investigation, and closure of all incidents, near-misses, unsafe
conditions, unsafe acts, and process deviations
• Apply a structured root-cause analysis tool (SCAT, TapRooT, or equivalent) for all
LTI, MTI, and high-potential near-misses
• Maintain a CAPA tracker with due dates; escalate overdue items to Directors
monthly
• Report leading and lagging safety KPIs to Directors monthly; present trend
analysis and improvement actions quarterly

📌 Head of Safety based at Dabaspeth Bangalore (Bengaluru)
🏢 Talent Leads Consultants
📍 Bengaluru

Reply to this offer

Impress this employer describing Your skills and abilities, fill out the form below and leave Your personal touch in the presentation letter.

Subscribe to this job alert:

Get the latest job offers by email for: head of safety based at dabaspeth bangalore (bengaluru) / bengaluru

Subscribe to this job alert:

Get the latest job offers by email for: head of safety based at dabaspeth bangalore (bengaluru) / bengaluru