Position Title: Shift Engineer

Organization Context

Position Title:

Shift Engineer

Associate Name:

Grade:

M09

Department:

Production

Location:

CSN

Reports to:

Section Head

Reported by:

Coordinator

ACG is the world’s only integrated pharma manufacturing solutions company. We are headquartered in Mumbai, India. ACG has a presence in over 100 countries with its products and services that strive to provide world-class technology across multiple domains. We offer a complete range of solutions beginning with empty capsules; granulation and tablet coating; capsule filling; tabletting; packaging films; blister packing and carton packing to the end-of-line solutions and track and trace systems.

We have an opportunity in ACG Capsules / ACG Engineering / ACG Pharma Packaging / ACG Inspection.

1. Job Objective

- Planning, scheduling, coordinating, and staffing of shift activities to meet the production targets and achieve the desired quality.

- Shift In charge will be responsible for managing all the above shift activities for the entire Hall/all machines.

2. Primary responsibilities

3. Strategic Planning Activities:

Functional

Core

- Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )

- Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE

- Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Mucilage level)

- Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity.

- SCADA monitoring for process parameters and take corrective actions in cases of deviation

- Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.





- 100% SAP entries of Dips and Downtime for that shift

- First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR

- Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects

- Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.

- Ensure all the necessary Material for the shift is available

- Communication of quality status to entire team to maintain consistent quality

- Execute uncut camera/laser sensor teaching during colour change

- Shift handover and takeover

- Facing Observation audits in shifts

- Conduct daily shift opening meeting with team for shift planning

- Review of Shift documents

- Plan and give training to the Operators on GDP

- Ensure Associates are attending trained on GMP & DI Policy.

- Ensure adherence to safety guidelines/ Workplace Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.

Internal process

- Preparation of various reports.

- Monitor and review Multiskilling initiatives in order support Departmental goals.

People development

- Ensure proper manning and shift handling, shift activities.

- Effective training to the operators with evaluation for compliance.

- Effective manning to utilization of available sources.

4. Key Result Areas

- AFOE

- OTDIF

5. Key Interfaces

Internal Interfaces

External Interfaces

- Mucilage

- Engineering

- PFD

- Vendors

- Customers

6. ACG Persona

Behavioural

Functional

Persona

Level

Competency

Level

Entrepreneur

1

Sound Mechanical Knowledge

3

Builder

1

Machine Maintenance

3

Integrator

1

Troubleshooting

3

Innovator

1

Communication Skills

3

Partner

1

Nurturer

1

📌 Assistant - Production, Aurangabad, ACG Capsules (India)
🏢 Important Group
📍 India