1 Purpose of the Role The Junior Quality Engineer is responsible for monitoring inspecting and ensuring the quality of aluminium cast components in accordance with customer specifications quality standards and internal procedures The role involves supporting quality control activities across incoming materials in process casting finishing and final inspection stages 2 Key ResponsibilitiesA Incoming Quality Control IQC Inspect incoming aluminium ingots alloys master alloys and consumables as per specifications Verify heat numbers chemical composition reports and supplier test certificates Maintain incoming inspection records test reports and material traceability Segregate tag and raise Non Conformance Reports NCR for rejected materials Assist in supplier quality issues and corrective action follow ups B In Process Quality Control IPQC Monitor and inspect casting processes such as Melting and metal treatment Pouring Injection Solidification and cooling Check critical parameters including Melt temperature Degassing effectiveness Die mould temperature Perform in process inspections for defects such as Porosity Shrinkage Cold shuts Misruns Cracks Ensure work instructions and control plans are followed on the shop floor Support production teams in process discipline and quality adherence C Final Inspection Testing Carry out final inspection of cast products as per drawings and customer requirements Perform dimensional inspection using tools such as Vernier calipers Micrometers Height gauges CMM basic operation if applicable Assist in mechanical testing such as Hardness testing Tensile testing sample preparation support Coordinate for chemical analysis and metallurgical testing where required Ensure only approved material is released for dispatch D Defect Analysis Non Conformance Handling Identify and record casting defects with proper documentation Support root cause analysis RCA using tools like 5 Why Analysis Fishbone Diagram Ishikawa Assist in implementing Corrective and Preventive Actions CAPA Track rejection trends and assist in quality improvement initiatives E Quality Documentation Records Maintain and update quality records including Inspection reports Test certificates NCR reports Rejection and rework records Support documentation for ISO 9001 IATF 16949 if applicable Customer audits Internal quality audits Ensure document control and record traceability are maintained F Customer Quality Support Assist senior quality engineers in Customer complaints analysis Preparation of 8D reports Sample inspections and approvals Participate in customer audits and visits providing inspection data and reports Support PPAP documentation preparation under guidance G Calibration Quality Tools Assist in maintaining calibration schedules for measuring instruments Ensure usage of calibrated instruments only on shop floor Support implementation of basic quality tools such as Control charts Check sheets Histograms H Health Safety Housekeeping Follow safety procedures related to molten metal handling and inspection areas Ensure proper use of PPE during inspections Support 5S and housekeeping activities in quality inspection areas Report any unsafe conditions or practices immediately 3 Authority Authority to reject non conforming material with intimation to senior quality personnel Authority to stop processing of defective batches temporarily until reviewed Authority to raise quality alerts and NCRs 4 Key Skills Competencies Basic knowledge of aluminium casting processes Understanding of casting defects and inspection techniques Ability to read engineering drawings and tolerances Basic knowledge of quality systems and ISO standards Good communication and coordination skills Willingness to work in shop floor environment and shifts 5 Qualifications Experience Diploma BE BTech in Mechanical Production Metallurgical Engineering 0-2 years experience in aluminium casting or foundry quality Freshers with foundry exposure may also be considered 6 Key Performance Indicators KPIs Reduction in process and final rejection rates Timeliness and accuracy of inspection reports Compliance to quality procedures Support in solving recurring quality issues Audit and customer feedback Job Type Full-time Pay 20 000 00 - 30 000 00 per month Advantages Cell phone reimbursement Health insurance Paid sick time Paid time off Provident Fund Work Location In person

📌 Junior Quality Engineer (Tamil Nadu)
🏢 INTICORE ADVANCED TECHOLOGIES
📍 Tamil Nadu