Full - Time Wire EDM Operator Cum Programme Nashik, Maharashtra, India June 19, 2026 Apply Now Job Summary We are seeking a skilled and detail-oriented Wire EDM Operator Cum Programmer to operate and program an Electronic Tool Master 4S Wire EDM machine for the manufacture of precision graphite electrodes, tooling components, and related parts. The candidate will be responsible for CAD drawing interpretation, wire-cut programming using CAD Macro software, machine setup, operation, quality inspection, and process optimization to achieve high dimensional accuracy and surface finish requirements. Key Responsibilities:
- Programming & CAD/CAM Create and optimize Wire EDM programs using CAD/CAM macro software.
Interpret engineering drawings, 2D CAD files, DXF, and component specifications.
Generate tool paths and machining strategies for graphite electrode manufacturing.
Modify and troubleshoot existing programs to improve productivity and quality.
Maintain program libraries and documentation. Machine Setup & Operation Set up and operate Electronic Tool Master 4S Wire EDM machine.
Select appropriate machining parameters, wire type, flushing conditions, and cutting strategies.
Perform machine alignment, workpiece setting, and datum establishment.
Monitor machining operations and make necessary adjustments during production.
Ensure protected machine operation and adherence to SOPs. Quality Control Inspect machined components using precision measuring instruments.
Verify dimensions, tolerances, profiles, and surface finish requirements.
Conduct first-piece and in-process inspections.
Maintain quality records and inspection reports. Maintenance & Troubleshooting Perform routine machine maintenance and preventive checks.
Diagnose and resolve programming, machine, and process-related issues.
Coordinate with service engineers when major maintenance is required.
Maintain machine cleanliness and workplace organization (5S). Production Support Optimize cycle times and machining efficiency.
Minimize wire consumption and scrap generation.
Support continuous improvement
Coordinate with design, CNC, EDM, and production teams. Required Qualifications Diploma / ITI / Bachelor's Degree in Mechanical Engineering, Tool & Die Making, Production Engineering, or related field.
3–8 years of experience in Wire EDM programming and operation.
Hands-on experience with Electronica, Sodick, Mitsubishi, Fanuc,
Makino, or equivalent Wire EDM machines.
Experience in machining graphite parts, precision tooling, dies, molds, and intricate profiles.
Ability to read engineering drawings and GD&T; requirements. Technical Skills Must Have Wire EDM machine setup and operation.
Wire EDM programming.
CAD software proficiency (AutoCAD or equivalent).
CAD Macro software experience for wire-cut programming.
Understanding of EDM machining principles.
Precision measurement techniques. Preferred Graphite manufacturing experience.
Tool room manufacturing background.
Knowledge of CNC machining processes.
Experience with DXF and CAD data conversion. Quality & Measurement Skills Knowledge of: Vernier callipers, Micrometres, Height gauges & other measuring instruments Key Competencies Strong attention to detail
Problem-solving and troubleshooting skills
Process optimization mindset
Quality-focused approach
Teamwork and communication skills
Ability to work independently with minimal supervision Performance Indicators (KPIs) Program accuracy and first-pass success rate
Component dimensional accuracy
Machine utilization
Production output achievement
Reduction in scrap and rework
On-time delivery of components
Preventive maintenance compliance Preferred Industry Experience Mold & Die Manufacturing
Precision Tool Room
Injection Mold Manufacturing
Aerospace Precision Components
Graphite parts Manufacturing
EDM Consumables & Tooling Industry Employment Type Full-Time
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📌 Wire EDM Operator Cum Programme (Nashik)
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📍 Nashik