Purpose To ensure reliable operation, calibration support, troubleshooting, and preventive maintenance of instrumentation systems, electrical equipment, and machine-level utilities across the OSD manufacturing and packing areas. The role supports uninterrupted production, equipment safety, and GMP compliance.

Position / Job Title Senior Technician

Department Engineering/Technical services

Reporting To Assistant General Manager, Engineering

Location Indore

Years Of Experience 5–7 years of experience in Plant maintenance.

Dosage Form Solid & Semi solid

Job Responsibilities / Deliverables Instrumentation Maintenance Responsible for routine and breakdown maintenance of all process instruments across manufacturing & packing areas:

Temperature sensors (RTDs, Thermocouples)

Pressure gauges, pressure transmitters

Vacuum and differential pressure gauges

Humidity & temperature indicators

Flow switches / level sensors

Load cells, limit switches, proximity sensors

Control panel instrumentation

Calibration assistance and verification of instruments

Support calibration activities as per schedule (internal or external).

Electrical Maintenance Perform Electrical Troubleshooting For OSD Equipment Such As

- HSMG, FBD, Coater, Blister Line, Strip Packing, Bottle Line, Cartoners
- Dust Collectors, Sifters, Blenders, Compressors (machine-level electrical)

Maintain And Troubleshoot

- Motors, starters, contactors, overload relays
- VFDs / soft starters / control circuits
- Lighting, power points, sockets in production areas
- Panel wiring and housekeeping of MCC/PCC/SMDB/DB (as per safety norms)

Ensure proper functioning of safety interlocks and machine protections. PLC, BMS, DCS & Instrumentation Interface Assist in fault-finding related to PLC I/O modules, sensors, actuators, solenoids.

Work with automation team for panel-level wiring, analog / digital signal tracing.

Support in maintaining BMS panels, AHU control wiring, differential pressure sensors.





Carry out basic troubleshooting of DCS control loops and field device connections.

Replace transmitters, limit switches, RTDs, flow switches as needed.

Preventive & Predictive Maintenance Execute PM schedules for all electrical and Manufacturing area equipment.

Conduct IR tests, continuity, relay testing, contact resistance testing, insulation health checks.

Follow OEM guidelines for maintenance of HT/LT gear.

Identify early warning signals and prevent electrical failures.

Maintain spare parts and critical components availability.

GMP, Documentation & Compliance Maintain maintenance records as per GDP and ALCOA+ principles.

Ensure compliance with regulatory standards: Schedule-M, WHO-GMP, MHRA, USFDA.

Support equipment qualification activities (IQ/OQ/PQ) when required.

Lead maintenance-related change controls

Record all maintenance activities in job cards, logbooks

Maintain history cards for key equipment and motors.

Assist In Maintaining Engineering Documentation

- Calibration records
- Maintenance checklists
- Breakdown reports

Lean Manufacturing & Continuous Improvement Implement 5S, Kaizen, TPM, problem-solving techniques in daily work. Participate in Kaizen events and contribute to energy-saving initiatives.

Recommend improvements in distribution, monitoring, and safety.

Qualifications Education ITI / Diploma in Electrical/Instrumentation Trade (mandatory).

Hands-on experience with OSD manufacturing & packing equipment.

Additional Notes Skills & Competencies Sound knowledge of instrumentation principles & electrical circuits.

Ability to read wiring diagrams, P&IDs;, control circuit drawings.

Strong troubleshooting capability in automation, sensors, VFDs, and panels.

Familiarity with GMP & pharma manufacturing environment.

Understanding of pneumatic systems (basic).

Positive coordination with production, QA, and engineering teams.

Key Performance Indicators (KPIs) Zero Quality Incidents

100% adherence of PM Schedular

100% calibration schedular

Equipment uptime score must be more than 85%

Zero Safety Incidents

📌 Senior Technician III (Indore)
🏢 Rubicon Research
📍 Indore