Role & responsibilities

1. Boiler Operation & Maintenance

- Operate and maintain Coal Fired Boilers and Gas Fired Boilers.

- Monitor steam generation, pressure, fuel consumption, and efficiency.

- Conduct preventive and breakdown maintenance.

- Ensure compliance with boiler safety regulations and statutory inspections.

- Maintain boiler logbooks and operational records.

- Operations of Waste Heat Recovery Boiler

1. Thermopack Operation & Maintenance

- Operate and maintain Coal Fired Thermopacks and Gas Fired Thermopacks.

- Monitor thermal oil temperatures, pressure, and fuel efficiency.

- Perform routine inspections, preventive maintenance, and troubleshooting.

1. Air Compressor Operation & Maintenance

- Operate and maintain Centrifugal and Screw Air Compressors.

- Monitor compressed air pressure, quality, and energy consumption.

- Carry out preventive maintenance and repairs to minimize downtime.

1. Humidification Plant Operation & Maintenance

- Ensure effective operation of the humidification system.

- Monitor humidity levels as per production requirements.

- Maintain pumps, nozzles, filters, and distribution systems.

1. Sewage Treatment Plant (STP) Operation & Maintenance

- Operate and maintain STP equipment.

- Monitor treatment parameters and ensure compliance with environmental norms.

- Maintain operational records and coordinate with regulatory authorities during inspections.

1. Effluent Treatment Plant (ETP) Operation & Maintenance

- Operate and maintain ETP systems.

- Monitor chemical dosing, pH, TDS, COD, BOD, and other treatment parameters.





- Ensure treated water meets statutory discharge standards.

- Optimize chemical consumption and plant efficiency.

1. Water Softening Plant Operation & Maintenance

- Operate and maintain Water Softening Plant.

- Monitor hardness levels, regeneration cycles, and resin performance.

- Ensure uninterrupted supply of treated water to utilities and production.

1. Coal Handling & Storage Management

- Supervise coal receiving, unloading, storage, and feeding operations.

- Ensure proper inventory management and minimize handling losses.

- Maintain housekeeping and fire safety standards in coal storage areas.

- Inventory planning and maintaining minimum level of inventory

1. Preventive Maintenance

- Prepare and execute preventive maintenance schedules for all utility equipment.

- Analyze equipment failures and implement corrective actions.

- Coordinate shutdown maintenance activities.

1. ISO & Statutory Compliance

- Ensure compliance with ISO 9001, ISO 14001, ISO 45001, and company procedures.

- Maintain utility documentation, SOPs, checklists, calibration records, and maintenance logs.

- Participate in internal and external audits.

- Ensure compliance with safety, environmental, and statutory regulations.

- Compliance related to energy management

1. Safety & Energy Management

- Promote safe work practices and adherence to Permit-to-Work (PTW) systems.

- Ensure proper use of PPE.

- Identify and implement energy conservation initiatives.

- Monitor utility consumption and recommend efficiency improvements.

📌 Senior Manager / Manager (Vapi)
🏢 Indo Count Industries
📍 Vapi