Hi All,

We are hiring for the position of Special Process Engineer-NADCAP (FDS & Welding).

Experience 5+ Years

Work Location: Doddaballapura, Bengaluru

Preferred Profile

- Candidates currently based in Bangalore only are preferred
- Kannada language proficiency will be an added advantage

Work Details

- Work From Office
- Monday to Friday
- Working Hours: 8:30 AM to 5:30 PM

Facilities Provided

- Cab Facility
- Canteen Facility

Interview Process: mandatory Face-to-Face Interview

Job Description

We are seeking an experienced Special Process Engineer NADCAP (FDS & Welding) to support and sustain aerospace manufacturing operations by ensuring full compliance with NADCAP special process requirements. This role is critical in maintaining process integrity for Fluid Distribution Systems (FDS) and Welding, ensuring all activities meet stringent aerospace quality and safety standards.

The position involves developing and maintaining special process controls, supporting NADCAP audits, driving corrective actions, and working closely with Quality, Engineering, and Production teams to strengthen process discipline, standardization, and continuous improvement.

Primary Responsibilities

- Maintain and ensure continuous compliance with NADCAP requirements for FDS and Welding special processes
- Develop, implement, and maintain special process procedures, work instructions, and control plans in line with NADCAP, AS9100, and customer requirements
- Ensure proper implementation and control of welding processes, including WPS/PQR qualifications, welder qualifications, and process validations
- Ensure compliance of FDS processes including cleanliness control,



contamination prevention, pressure testing, assembly, and handling requirements
- Plan, support, and execute NADCAP audits (initial, surveillance, and re-accreditation)
- Act as process owner for assigned special processes and ensure day-to-day compliance on the shop floor
- Conduct process risk assessments and ensure adequacy of controls through PFMEA and Control Plans
- Identify gaps during audits/internal reviews and implement root cause analysis with permanent corrective actions
- Monitor process performance metrics and ensure process capability and stability
- Coordinate with Quality, Production, and Engineering teams to ensure process discipline and compliance
- Ensure calibration, validation, and maintenance of special process equipment, tooling, and fixtures
- Maintain traceability of materials, consumables, parameters, and process records as required by NADCAP
- Support customer audits and regulatory assessments related to special processes
- Handle PRI activities and implementation

Additional Responsibilities

- Conduct internal NADCAP self-audits and layered process audits
- Drive continuous improvement initiatives related to yield, defects, rework, and audit findings
- Support training and qualification of operators, welders, inspectors, and technicians




- Ensure availability and control of approved procedures, specifications, and revision-controlled documents
- Support investigation of process deviations, escapes, and non-conformances
- Coordinate with external suppliers for NADCAP-approved special process outsourcing
- Provide backup support for fellow Special Process/Quality Engineers when required

Qualifications & Skills

- Bachelors Degree in Mechanical, Metallurgical, Aerospace, or equivalent Engineering discipline
- 5+ years of experience in Aerospace Special Processes, preferably FDS and Welding
- Strong knowledge of NADCAP (Welding), FDS checklists, and AS9100
- Hands-on experience in welding process qualification, parameter control, and inspection methods
- Strong understanding of FDS requirements including cleanliness, contamination control, pressure testing, and assembly practices
- Experience in NADCAP audit preparation, closure of non-conformances, and sustaining accreditation
- Proficiency in Root Cause Analysis, 8D, PFMEA, SPC, and corrective action methodologies
- Ability to interpret aerospace standards, customer specifications, and regulatory requirements
- Strong analytical, documentation, and problem-solving skills
- Valuable communication and coordination skills
- Proficiency in Microsoft Office (Excel, Word, PowerPoint)

Interested candidates can send their resume via LinkedIn message.

https://www.linkedin.com/in/thanuja-ch-4322a5268/

Please mention the below details along with your resume:

Position Applying for:

Current CTC:

Expected CTC:

Official Notice Period:

Current Location:

📌 Special Process Engineer(Nadcap) (FDS & Welding)
🏢 Delight HR
📍 Bangalore Rural