Roles & Responsibilities:

- Shift, Day, Weekly& monthly Production plan achievement, adherence
- Quality system adherence
- Gravity die casting, Melting, Metal treatment process control adherence record maintenance
- Set up record, Set up time adherence control
- First off approval record review, Approval
- Daily inspection record review, Approval
- Ensure safety adherence (PPE, Safety rules) confirmation.
- No stoppage of Pre- Machining, Machining due to casting shortage/Delay
- Shift start up meeting, Man deployment.
- Hourly production monitoring in Casting, Pre-Machining, Action plan to improve OEE
- Loss monitoring, control over loss
- LCR follow up, receiving of die with confirmation of closure status.
- Monthly production loss analysis, action plan




- Implementation of TPM,5S best practices
- Implementation of CIP Projects, Line balancing, VSM, VSD
- Implementation of Scrap analysis and reduction Projects
- Implementation of Cycle Time Improvement Projects
- Implementation Robot Pouring
- CIP Project Tracking and identification recent idea and progress monitoring and Monthly review

Key Result Area:

- Foundry OEE
- Foundry Rejection
- Plan Vs Actual adherence
- Completion of CIP, Digitalization, Cost saving Projects
- Completion of Automation projects
- Completion Line quality audit, LPA, 5S audit, AM audit

📌 Foundry Production Engineer (Chennai)
🏢 MAHLE Engine Components
📍 Chennai