Skill Set:

- CAD/PLM: 3DX/CATIA V6/V5, Teamcenter, Vis Mockup, DMU. Program control: GPDS; FEDE milestones; DVP. Concern Release; 50:50 DR/CAD. Validation: DV/PV plans; CAE-to-proto, rapid 8D RCA, ICA/PCA closure. Manufacturing/launch: DFM/tooling, PPAP/PSW, line trials, plant support to J1+90. Suppliers/CFTs: Drive suppliers, align DR/CAE/STA/VOME/Attributes, LQOS, DFMEA, P Diagram, SCCAF, proactive risk/Plan B

Domain Knowledge:

- Solid expertise in automotive interior plastics / Sheetmetal design with Design Release engineering capabilities.
- Hands-on experience in Instrument Panel, Door Trim, Console Cross car beam development.
- Proficiency in CATIA, 3DX, and PLM Team Center.
- Strong understanding of DFM, DFA, design to manufacture, design for serviceability, APQP, PPAP, and part development.
- Knowledge of injection molding, tooling, mold flow, draft analysis, shrinkage, warpage, and manufacturing constraints.
- Experience in prototype development, tool trials, production launch, and issue resolution.
- Knowledge on stamping/forming/embossing, piercing, clinching/riveting, spot welding, adhesive bonding, and tape applications; design for assembly and service access.
- Tooling feasibility, draw/bead strategies, flange and hole pattern optimization, tolerance stack-ups, and GDT appropriate for body-in-white and underbody environments.
- Strong command of GDT, tolerance analysis, and dimensional engineering.
- Ability to manage technical communication with suppliers and internal stakeholders.
- Strong problem-solving skills with an ownership mindset and expert-level technical judgment.

- Lead end-to-end design and development of automotive interior components including Instrument Panel, Door Trim, Console Cross car beam.
- Develop plastic parts from scratch starting with styling inputs, packaging studies, interface management, and concept feasibility.
- Create and validate robust CAD designs using CATIA and 3DX, ensuring engineering intent,



geometry integrity, and release readiness.
- Manage part structures, revisions, and engineering data using PLM Team Center.
- Apply DFM and DFA principles throughout the design cycle to ensure manufacturability, assembly efficiency, and cost effectiveness.
- Ensure design to manufacture and design for serviceability requirements are built into the part architecture from the beginning.
- Drive plastic part design with proper wall thickness, draft, ribs, bosses, snaps, clips, mounting features, and structural support features.
- Perform detailed tooling feasibility studies including parting line, undercuts, sliders, lifters, ejector placement, shut-offs, and mold release considerations.
- Support mold design, tooling strategy, and prototype/tool trial activities with suppliers and manufacturing teams.
- Participate in APQP activities and support robust product development processes aligned with launch milestones.
- Collaborate on PPAP, validation, prototype build issues, and production readiness.
- Lead and support supplier discussion for feasibility reviews, technical alignment, issue resolution, and design optimization.
- Work closely with cross-functional teams including styling, packaging, CAE, manufacturing, tooling, quality, purchasing, and suppliers.
- Support quality planning, dimensional control, GDT, tolerance stack-up, and fit/finish requirements.
- Review material selection and ensure part performance for durability, appearance, service, and assembly.
- Support design validation, root cause analysis, corrective actions, and launch issue closure.
- Ensure parts meet function, cost, quality, and timing targets throughout the development cycle.
- CCB - 1
- Console - 3
- Instrument Panel - 5
- Door Trims - 4
- Seats/Restraints/Displays - 1

Disclaimer : This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

📌 GES CAD NPD IP/Console/Door Trim/CCB Professional (Chennai)
🏢 Satven
📍 Chennai