Job Description :-

- Forge shop equipment. - Press, Hammer. 2000T hydraulic Open Die Casting forging Press lines
- Post forging Equipments- Shot blasting machine, surface crack detection.
- Heat treatment shop-Hardening, Normalizing, tempering furnaces.
- Die shop machines
- Compressor house.
- Pump room.
- Utility vehicles- Hydra crane, forklift.
- EOT crane
- Hydraulics & Pneumatics
- Mechanical & Hydraulic presses, Pneumatic Hammers & upsetters
- Fanuc Robots
- Gantry material handling systems
- Overhead conveyors
- Box, Rotary & Roller hearth furnaces- oil & gas fired. Induction billet & plate heaters
- Carbide circular saws
- Magnetic crack detection machines
- Utilities- EOT Cranes, Air Compressors & Cooling towers
- SPMs
- All types of shot blasting & shot peening machines-Wheelabrator,DISA, Rosler & Precicut (highest blasting capacity at one location in India)
- Conventional M/C shop & CNC machines
- Spray & dip painting
- Modernized conventional 2000T & 3000T hydraulic forging press lines to robotic lines
- Automation of conventional LCV & HCV crankshafts, axel beams & con rod processing lines as part of lean manufacturing.

Breakdown Maintenance :-

- Analysis of break-down trend and feed-back to maintenance member for break-down reduction.
- Verification of break-down analysis and counter-measure taken.
- Timely feed-back and technical support to solve critical break-downs, repeated break-downs
- Co-ordination with external agency to attend break-downs on special machines.

Preventive Maintenance :-





- To prepare preventive maintenance plan for every machine for effective operation.
- To modify the preventive maintenance plan after break-down analysis.
- Assuring availability of resources for preventive maintenance activity
- Guide, motivate and demonstrate the maintenance members and workmen for improving the preventive maintenance activity.
- Interact with the vendor for timely completion of preventive maintenance activities for the AMC.

Planning and information Management :-

- Guide maintenance member for effective planning of work-men as per priority list.
- Control all the information regarding maintenance activities (break-down trends, MTTR, MTBF, preventive maintenance status, preventive maintenance effectiveness, cost trends, energy trends, etc.)
- Give feed-back to all regarding overall performance of maintenance as well as area of strengths and weaknesses.

Skills and knowledge :-

- Process knowledge.
- Knowledge of assembly/disassembly, all maintenance activities.
- Knowledge of hydraulics, pneumatics, PLC.
- Statistical and analytical skills for problem solving.
- Diagnostic skills.
- Leadership and team building.
- Training skill.
- Good Knowledge about Plant Maintenance
- Excellent interpersonal and communication skills
- Demonstrate ability to make major and rapid changes to minimize the inventory spares.
- Ability to manage a variety of cross functional team member.
- Team Building and team leading , Self Starter, Strategic Thinker
- Execution Excellence, Integrity and Transparency.
- Time management
- Flexibility Role & responsibilities

📌 Sr. Manager /AGM /DGM - Mechanical Maint. Forging Plant (Ballabhgarh)
🏢 D tech Management Resource
📍 Ballabhgarh