Position Title: Senior Manager Maintenance

Work Location: Coimbatore

Experience: Minimum 5-7 years in Maintenance leadership (Experience in manufacturing/industrial environment preferred)

Key Responsibilities:

- Maintenance Planning Execution: Develop and implement maintenance planning scheduling systems (daily, weekly, shutdown planning). Ensure effective execution of Preventive Maintenance (PM), Breakdown Maintenance (BM), CBM strategies. Improve equipment availability, reliability, and lifecycle performance.
- Equipment Monitoring Reliability: Monitor machinery health using Condition-Based Monitoring (CBM) techniques. Track and improve MTBF (Mean Time Between Failures) and MTTR (Mean Time to Repair). Drive root cause analysis (Why-Why Analysis) and implement corrective actions.
- Budget Resource Management: Prepare and control annual maintenance budgets. Optimize manpower utilization, spare parts inventory, and maintenance costs. Ensure cost-effective procurement and vendor management.
- Spares Inventory Management: Maintain optimum inventory levels for critical spares. Manage spares through SAP/ERP systems. Ensure timely availability without overstocking.
- Team Management: Lead and manage maintenance teams across shifts. Plan manpower allocation and shift management systems. Conduct training and skill development programs. Enforce accountability and performance tracking.
- Safety Compliance: Ensure implementation of Safety Systems Work Permits. Comply with statutory norms including TNEB, TNPCB, and environmental regulations. Promote a strong safety culture and zero-incident workplace.
- Continuous Improvement TPM: Drive Total Productive Maintenance (TPM) initiatives.



Implement 5S, JIT, Lean Manufacturing principles. Lead Kaizen and continuous improvement projects.
- Automation Projects: Handle machine erection, commissioning, and upgrades. Manage conveyor automation systems and control systems (BMS, SPS Schneider Performance Systems / Deming). Support modernization and technology implementation initiatives.
- Sustainability Energy Management: Lead energy-saving projects and monitor utilities. Implement Sustainability Environmental Management Systems. Optimize power consumption and coordinate with TNEB.
- Performance Monitoring: Track key KPIs such as equipment uptime, maintenance cost per unit, MTBF, MTTR, spare consumption. Use systems like OWS JBS / SPS dashboards for performance reporting.

Systems Tools: Expertise SAP PM Module, TPM Pillars, CBM / TBM Techniques, BMS Systems, Schneider Performance Systems (SPS), Data-driven maintenance tools

Key Skills Robust leadership team management Analytical and problem-solving skills Budgeting cost control Technical expertise in mechanical/electrical systems Project management skills Knowledge of automation systems

Key Competencies Strategic thinking Decision-making ability Cross-functional coordination Continuous improvement mindset Safety-first approach

Performance Indicators Reduction in breakdowns Increase in equipment efficiency Cost savings in maintenance Improvement in MTBF MTTR Successful project completion

Disclaimer : This job posting has been aggregated from external source. Role detailscontentand availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

📌 Senior Manager Maintenance (Coimbatore)
🏢 Schneider Electric
📍 Coimbatore