Role & responsibilities

1. Assembly Line Support & Optimization

- Design, implement, and continuously improve assembly processes for main line and sub-assembly stations.
- Perform line balancing, takt time analysis, workstation design, and Yamazumi studies to eliminate bottlenecks.
- Develop and maintain Standard Work instructions, operator balance charts, and visual aids for assembly operations.
- Support mixed-model assembly and new variant introductions on the line.

2. Plant Layout & Material Flow

- Participate in plant layout planning and re-layout activities to improve material flow and reduce waste.
- Optimize workstation layouts, material handling paths, kitting areas, and supermarkets for efficient assembly.

3. Testing & Validation

- Execute end-of-line (EOL) testing and functional testing procedures for machines and critical sub-systems (hydraulics, engine, transmission, electrical, etc.).
- Support development and maintenance of test rigs and testing protocols.
- Analyze test data, identify issues, and implement corrective actions for improved first-time pass rates.

4. Productivity Improvement

- Identify and drive productivity improvement projects focused on cycle time reduction, manpower optimization, and elimination of non-value-added activities.
- Actively participate in Kaizen, Lean workshops, and continuous improvement initiatives on the shop floor.
- Track and report daily/weekly productivity metrics (OEE, cycle time, output per man-hour).

5.



Industry 4.0 & Digital Initiatives

- Support implementation of Industry 4.0 technologies such as IoT sensors, digital work instructions, real-time dashboards, and MES systems.
- Contribute to predictive maintenance initiatives, and data-driven process improvements.
- Use analytics tools to monitor assembly line performance and propose improvement actions.

6. Tooling, Fixtures & Equipment Maintenance

- Design, develop, and improve assembly tools, jigs, fixtures, and special equipment.
- Support preventive and predictive maintenance activities for tools, fixtures, and assembly equipment.
- Ensure high availability of tools and equipment through proper tracking, calibration, and upkeep.

7. Process Documentation & Quality

- Create and maintain key documents: Process Flow, PFMEA, Control Plans, Work Instructions, and Process Sheets.
- Conduct process audits and support root cause analysis (RCA) for quality and productivity issues.
- Drive First Time Through (FTT) improvement and defect reduction on assembly lines.

8. New Product Introduction (NPI)

- Provide manufacturing inputs during product design reviews (DFM/DFA).
- Support pilot builds, assembly trials, and ramp-up of recent products on the production line.

9. Cross-Functional Support

- Work closely with Production, Quality, Maintenance, Tooling, and Design teams to resolve shop-floor issues.
- Support cost reduction and Value Analysis/Value Engineering (VAVE) activities.

📌 Hiring For ME Engineer (Gandhidham)
🏢 Sdlg India
📍 Gandhidham