- Ensure line equipment is operational in its desired efficiency and productivity
- Develop a Preventive maintenance system for the plant
- Develop weekly, monthly, quarterly and yearly job plan
- Co-ordinate with Line and support engineers for execution of PM jobs as per plan
- Initiates, implements, and manages the line maintenance program based on best practices, with an emphasis on planning/scheduling and preventive/predictive maintenance
Maintenance Improvement
- Analysis of OEE
- Co-ordinate with Line and support functions for carrying out RCA for any repetitive problems.
- To develop action plan from RCAs and co-ordinate execution
- Cost reduction thru improved manufacturing efficiency- Yield
- Improvement in Energy Consumption reduction
Spare Management
- To identify list of spares and implement proper spares.
- Complete spare part management & inventory control for lines and utility equipments
- To identify list of spares and implement proper spares.
Statutory and compliance
- Familiar with Factory Act Norms, Compliances, Pollution Control, Environmental Policies,
- Laisioning with Govt. officers
Utility Management
- Monitoring & optimization of Utilities performance
- Utility Maintenance of equipment like Air Compressors, Chilling Plant, Boiler, AHUs, HVAC system etc.
Monitor and improve MTBF and reduce MTTR for the Utility equipment
- Handling Utilities related projects
Cost Control
- Implementation of in-house projects for reliability improvement, cost saving, energy saving etc without cost and time over run.
- Monitor/ control spend v/s contract on regular basis
- Vendor development
Site Automation
- Have experience in Plant Automation
- Have exposure to all the PLCs / SCADA programming, changes / Updation, current developments.
- Can support line in charges to ensure the equipment is operational in its desired efficiency and productivity
EHS Support
- Implementation of Safety Procedures
- Ensure all shutdown activities are carried out with all safety compliance (LOTO, Permit System etc)
- Accident Investigation and Reporting
- Risk Assessment Analysis
People Development
- Drive capability program for large site ensuring skill availability on critical machines.