- Maintenance & Troubleshooting of process control systems, sensors, transmitters, control valves, actuators.
- Calibration & Health Monitoring of field instruments and gas detectors.
- Planning & Execution of process automation and controls.
- Installation & Commissioning of instrumentation systems.
- Compliance & Documentation for departmental activities.
- Hook-up of field instruments with DCS/PLC systems, including wiring, configuration, loop validation, and interlocks.
- DCS/PLC/ESD Programming & Troubleshooting.
- Technical Procurement & Vendor Coordination, including Technical Bid Analysis (TBA) and recommendations.
- Participation in FAT/SAT, HAZOP, and PSSR studies.
- Preventive Maintenance Scheduling for instruments and DCS.
- Root Cause Analysis (RCA) for recurring faults.
- P&ID; Review, PID loop optimization, and integration of control systems.
- Cost Estimation & Budgeting for maintenance and MOC jobs.
- SAP PM/MM Module Usage for job tracking, material issuance, and work order closure.
- Training & Development of subordinates and contract staff.
Technical Competencies:
- DCS/ESD/PLC hardware & programming.
- Instrumentation fundamentals and calibration techniques.
- Electrical & electronic principles, HART communicator usage.
- Communication protocols.
- SAP PM/MM modules.
- Instrumentation specification, sizing, and selection using software.
- Project management, risk assessment, and integration of control systems.
- P&ID; review and hookup of field instruments to DCS.
Qualification & Experience:
- Education: B.Tech in Instrumentation / Electronics & Communication.
- Experience: 3-5 years (relevant in instrumentation).
- Tools: MS Office, SAP/ERP.