07 Aug
|
Bhava Business Consultants
|
Sriperumbudur
07 Aug
Bhava Business Consultants
Sriperumbudur
Job Description Production Engineer
Company: Leading Korean MNC Company
Location: Sriperumbudur, Chennai, Tamil Nadu
Department: Production
Designation: Production Engineer / Senior Production Engineer
Experience: 49 Years
Industry: Automotive Electronics / Tier-1 Automotive Manufacturing
About the Company
The Company is a leading Tier-1 automotive electronics manufacturer under the Hyundai Motor Group, specializing in Engine Control Units (ECU), Battery Management Systems (BMS), Motor Control Units (MCU), Integrated Charging Control Units (ICCU), powertrain electronics, and other advanced automotive electronic systems for domestic and global OEMs.
Educational Qualification
- B.E./B.Tech in:
- Electronics & Communication Engineering (ECE)
- Electrical & Electronics Engineering (EEE)
- Mechanical Engineering
- Mechatronics Engineering
- Instrumentation Engineering
- Production / Industrial Engineering
Experience
- 4 - 9 years in Production within:
- Automotive Electronics Manufacturing
- Electronics Manufacturing Services (EMS)
- PCB Assembly (PCBA)
- SMT Manufacturing
- Tier-1 Automotive Manufacturing
Key Roles & Responsibilities
Production Operations
- Execute daily, weekly, and monthly production plans to achieve customer delivery commitments.
- Ensure production targets are achieved with optimum utilization of manpower, machines, and materials.
- Monitor production performance and implement corrective actions to eliminate bottlenecks.
- Drive improvements in productivity, efficiency, and throughput.
SMT & PCBA Manufacturing
- Manage SMT production lines including:
- Solder Paste Printing
- Solder Paste Inspection (SPI)
- Pick & Place Machines
- Reflow Oven
- Automated Optical Inspection (AOI)
- In-Circuit Testing (ICT)
- Functional Testing (FCT)
- Ensure compliance with standard operating procedures and process parameters.
- Monitor ESD compliance and product traceability throughout the manufacturing process.
Process Improvement
- Drive Lean Manufacturing, Kaizen, and continuous improvement initiatives.
- Improve Overall Equipment Effectiveness (OEE).
- Optimize line balancing, cycle time, and manpower utilization.
- Reduce scrap, rework, and process losses through systematic analysis.
Quality Management
- Ensure compliance with IATF 16949 requirements and customer-specific standards.
- Coordinate with the Quality team to address in-process quality issues.
- Support APQP, PPAP, PFMEA, Control Plan, and Process Flow implementation during new product launches.
- Conduct Root Cause Analysis using 8D, 5 Why, Fishbone, and Why-Why Analysis.
Production Planning & Coordination
- Coordinate with PPC to execute production schedules.
- Ensure material availability before production starts.
- Work closely with Stores, Procurement, and Logistics to prevent production interruptions.
- Monitor WIP levels and improve production flow.
Current Product Introduction (NPI)
- Support engineering trials, pilot production, and Start of Production (SOP).
- Coordinate with Manufacturing Engineering and Quality during product launches.
- Implement Engineering Change Notices (ECN) and process changes.
Maintenance Coordination
- Coordinate with the Maintenance team to minimize machine downtime.
- Support preventive and predictive maintenance activities.
- Monitor equipment utilization and production line efficiency.
Cost & Productivity Improvement
- Identify cost-saving opportunities in production processes.
- Improve labour productivity and reduce manufacturing costs.
- Support automation and digital manufacturing initiatives.
Safety & EHS
- Ensure compliance with EHS regulations and company safety standards.
- Maintain 5S and visual workplace practices.
- Ensure adherence to Electrostatic Discharge (ESD) control procedures.
Documentation & Reporting
- Prepare daily production reports and KPI dashboards.
- Maintain production records, machine utilization reports, and traceability documentation.
- Update production transactions in SAP/ERP.
Cross-Functional Coordination
Coordinate closely with:
- Manufacturing Engineering
- Quality Assurance
- PPC
- Procurement
- Stores
- Logistics
- Maintenance
- NPD / Program Management
- EHS
Technical Skills Required
- Production Management
- SMT Manufacturing
- PCB Assembly (PCBA)
- Electronics Manufacturing
- Pick & Place Machines
- Reflow Soldering
- SPI
- AOI
- ICT
- Functional Testing (FCT)
- ESD Control
- Traceability Systems
- Lean Manufacturing
- Kaizen
- 5S
- OEE Improvement
- Line Balancing
- Capacity Planning
- Production Planning
- APQP
- PPAP
- PFMEA
- Control Plan
- Process Flow Diagram
- IATF 16949
- Root Cause Analysis (8D, 5 Why, Fishbone)
- SAP (PP/MM)
- Microsoft Excel
Preferred Skills
- Automotive Electronics Manufacturing
- ECU / BMS / MCU / ICCU Production
- Industry 4.0 concepts
- Robotics & Automation
- TPM
- Six Sigma Green Belt (preferred)
📌 Production Engineer / Sr. Engineer - For Leading Korean MNC Company (Sriperumbudur)
🏢 Bhava Business Consultants
📍 Sriperumbudur