Job Description:
Study product drawings & propose manufacturing process sequence
Prepare investment & process costing for current projects/ revisions
Conduct DFM with R&D; and provide inputs to maintain/ improve manufacturing standards
Prepare and verify PFD, PFMEA along with CFT
Prepare and monitor NPD development schedule for JFG & Equipment along with Cluster ME Head
Sign- off machine specifications along with Maintenance, Production & QA before sharing with suppliers
Sign- off test bench specifications along with R&D; & Maintenance before sharing with suppliers 8. Validate Civil and MEP requirements for NPD projects. Coordinate with Civil team for capex requirement
Raise Capex in system for NPD projects, follow-up for approvals.
Review machine quotations and concepts to provide Technical Recommendation for sourcing.
Sign-off DAP along with Maintenance, production & supplier
Conduct FAT at supplier end and sign off with CFT
Coordinate installation of machines on shop floor along with Maintenance
Coordinate with CFT for production of DVP samples for NPD




Sign off Process validation sheets and prepare Cp / Cpk report for Critical processes
Validate Control plan/IPO & release to Production
Lead RAR and customer PPAP audits for NPD launch
Coordinate training for Production and Maintenance teams on recent machines
Monitor NPD programs performance for Launch+ 90 days
Release Productivity Norms & handover documents to production

Capacity and Capex Planning:
Coordinate with cluster ME heads for capacity planning of recent programs and ramp up
Submit annual Capex budget as per sales plan for NPD and ramp-up
Identify large scale automation/ process improvement projects in coordination with COCs

Process Improvement/ Standardization:
Review and approve Kaizens/ PCRNs received from plants and revise model line standards accordingly
Review actions on Customer complaints, IHR, EFR & Warranty rejection and revise model line standards accordingly
Define and maintain model line specifications for assigned products to minimize process cost

📌 Lead Npd Me Waluj
🏢 VARROC ENGINEERING
📍 Waluj