Job Summary

The Maintenance Executive is responsible for ensuring the smooth operation of production and utility equipment through preventive, predictive, and breakdown maintenance. The role focuses on maximizing machine availability, ensuring food safety compliance, minimizing downtime, and supporting continuous improvement initiatives.

Key Responsibilities

Maintenance Operations

- Execute preventive, predictive, and corrective maintenance activities as per the maintenance schedule.
- Attend machine breakdowns promptly and restore equipment to operational condition.
- Analyze recurring machine failures and implement root cause corrective actions.
- Ensure minimum machine downtime and maximum equipment availability.

Production Equipment Maintenance

- Maintain bakery production equipment including:
- Dough Mixers
- Dough Dividers
- Dough Rounders
- Bread Moulders
- Proofers
- Tunnel/Rotary Ovens
- Bread Coolers
- Bread Slicers
- Packaging Machines
- Conveyors

Utility Maintenance

- Ensure smooth operation of:
- Air Compressors
- Boilers
- DG Sets
- Refrigeration Systems
- Air Handling Units (AHU)
- Water Treatment Plant (WTP/RO)
- Electrical Panels and Distribution Systems

Preventive Maintenance

- Prepare and execute preventive maintenance schedules.
- Maintain maintenance history and equipment records.
- Ensure timely lubrication and inspection of machinery.
- Monitor machine health and recommend preventive actions.

Breakdown Management

- Respond to equipment failures in a timely manner.
- Coordinate with production to minimize downtime.




- Prepare breakdown analysis reports.
- Implement corrective and preventive actions (CAPA).

Spare Parts Management

- Monitor critical spare parts inventory.
- Raise material requisitions for required spares.
- Coordinate with stores and procurement for timely availability.
- Optimize spare inventory to reduce maintenance costs.

Safety & Compliance

- Follow all safety procedures and LOTO (Lockout/Tagout) practices.
- Ensure compliance with GMP, HACCP, FSSC 22000, and EHS standards.
- Use PPE while performing maintenance activities.
- Support internal and external audits.

Documentation

- Maintain preventive maintenance checklists.
- Record machine breakdown history.
- Prepare daily maintenance reports.
- Update maintenance records in SAP/CMMS (if applicable).
- Maintain calibration and equipment documentation.

Continuous Improvement

- Participate in TPM, 5S, Kaizen, and Lean Manufacturing initiatives.
- Identify opportunities to improve equipment reliability.
- Support energy-saving and cost-reduction projects.
- Recommend machine modifications to improve efficiency.

Team Coordination

- Coordinate with Production, Quality, Utility, and Stores departments.
- Guide technicians and contract maintenance staff.
- Support installation and commissioning of recent machinery.

Educational Qualification

- Diploma/B.Tech/B.E. in Mechanical, Electrical, or Industrial Engineering.

Experience

- 36 years of experience in maintenance within a Food, Bakery, FMCG, or Manufacturing industry.

📌 Maintenance Engineer (Greater Noida)
🏢 Mrs Bectors Foods Specialities
📍 Greater Noida