Key Responsibilities

1. System Architecture Design

- Understand fuel system architecture (tank, pump, filters, rails, injectors, sensors, lines).
- Support DFMEA/PFMEA, boundary diagrams, and P-diagrams.

2. Integration Validation

- Support integration of fuel system components into engine/vehicle platforms.
- Support Coordination with calibration, hardware, and controls teams to ensure robust operation across all duty cycles.
- Support in Development of integration test plans, validation matrices, and verification procedures.
- Analyse results from component, subsystem, and vehicle testing to drive issue resolution.

3. CrossFunctional Collaboration

- Work closely with Calibration, Controls, Mechanical Design, Electronics, and Program Management teams.
- Support leadership in design reviews and cross-functional issue resolution forums.
- Collaborate with suppliers for component selection, qualification, and release.

4. Issue Resolution Troubleshooting

- Support rootcause analysis for fuel system issues
- Utilize diagnostic tools and data analysis to recommend corrective actions.
- Support warranty/field return investigations.

5. Compliance Safety





- Ensure system compliance with emissions standards (BSIII/BSIV/BSVI, EPA, Euro).
- Support Functional Safety (ISO 26262) assessments related to fuel system controls and components.

6. Documentation Reporting

- Document and communicate the findings with technical and non-technical audience.

Required Qualifications

- Bachelors or Masters degree in Mechanical/Automotive/Electrical Engineering.
- 5-12 years experience in fuel system development, engine systems engineering, or related domains.
- Robust understanding of IC engines, injection systems, fuel pumps, tank systems, filters, and emissions requirements.
- Experience with validation tools (INCA, CANalyzer, Vector tools, test benches).
- Knowledge of DFMEA, DVPR, CAD/CAE basics.

Preferred Skills

- Expertise in highpressure common rail systems or GDI/portfuel injection.
- Experience with ECU software integration or calibration.
- Familiarity with functional safety (ISO 26262) and OBD diagnostic strategies.
- Knowledge of supplier management and release processes.
- Strong communication and working with cross-functional teams.

📌 Fuel System Integrator Professional (Bengaluru)
🏢 Tata Technologies
📍 Bengaluru