08 Aug
|
Maruti Suzuki
|
Kharkhoda
08 Aug
Maruti Suzuki
Kharkhoda
JD for Maintenance Shift Incharge (Paint)
Location - Kharkhoda
Experience - 7-14 Years
Education - Diploma in Mechanical/Electrical
Designation - SE/AM
Job Responsibilities
.Lead a team of technicians and electricians during the shift.
.Ensure smooth shift handover with proper communication of pending issues and work done.
.Attend daily production-maintenance coordination meetings and align maintenance activities accordingly.
.Immediate response to breakdowns across paint shop zones: PT/ED, spray booths, robots, ovens sludge systems, conveyors, etc.
.Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues.
.Coordinate with production to minimize downtime and maintain takt time.
.Ensure proper logging of breakdowns in SAP.
.Ensure adherence to daily/weekly/monthly PM schedules.
.Monitor equipment health and performance using IoT/SCADA/sensor data (fan currents, pressures, temperatures, etc.).
.Support implementation of predictive techniques like vibration analysis, thermal imaging, sludge monitoring, etc.
.Maintain critical systems like: PT/ED tanks and circulation systems, Paint robots (e.g. Yaskawa,) Sludge systems (pumps, skimmers, chemical dosing) Air handling units, ovens, chillers, heat exchangers Fire safety and exhaust systems MES/SCADA/instrumentation systems
.Monitor and maintain paint shop utilities: compressed air, chilled water, DI water, exhaust, and VOC systems.
.Support ETP,
STP, and hazardous waste handling procedures where applicable.
.Ensure adherence to environment norms (VOC levels, effluent management, etc.).
.Ensure availability and optimum usage of critical spares and consumables.
.Report low stock and raise requisitions where necessary.
.Enforce strict adherence to safety protocols in high-risk zones (booths, ovens, tanks).
.Conduct toolbox talks and safety audits.
.Ensure LOTO compliance during maintenance activities.
.Maintain shift-wise reports of breakdowns, maintenance done, downtime, spares used, etc.
.Update CMMS/SAP systems regularly.
.Highlight chronic issues and assist in root cause analysis (RCA) and corrective action planning.
Functional/Technical:
.Deep knowledge of paint shop process equipment and layout.
.Hands-on experience with paint robots, circulation systems, ovens, AHUs, and sludge treatment systems.
.Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).
.Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFDFriction drives system, Conveyors
.Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
.Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus
.Valuable communication and shift coordination ability
📌 Maintenance Shift Incharge (Paint) (Kharkhoda)
🏢 Maruti Suzuki
📍 Kharkhoda