We are looking for an accomplished Director manufacturing qualified with extensive hands-on experience in Lithium-ion Cell Manufacturing to lead the commissioning, qualification, and ramp-up of a Pilot Line producing Cylindrical and Prismatic cells.

This role requires a seasoned manufacturing expert who has successfully commissioned and stabilised high-volume lithium-ion cell manufacturing lines and can mentor engineering and production teams while driving world-class manufacturing performance.

Key Responsibilities
Lead commissioning, SAT, qualification, and production ramp-up of Li-ion Cell Manufacturing Pilot Line.
Drive manufacturing excellence across the complete electrode and cell manufacturing process.
Optimise production yield, OEE, quality, throughput, and process capability.
Lead process troubleshooting and implement permanent corrective actions.
Establish SOPs, manufacturing standards, process controls, and best practices.
Mentor and train production engineers, technicians, and operators.
Collaborate closely with Equipment, Maintenance, Process Engineering, and Quality teams.
Lead continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies.




Drive process capability improvements through SPC, Cpk, Ppk, PFMEA, 8D, DMAIC, and Root Cause Analysis.
Ensure reliable production while maintaining world-class quality and safety standards.

Required Experience
20+ years of experience in Lithium-ion Cell Manufacturing.
Hands-on experience in commissioning and stabilizing at least one Gigafactory or GWh-scale Cell Manufacturing Line.
Strong expertise across the complete manufacturing process including:
Slurry Mixing
Electrode Coating & Drying
Calendaring
Slitting
Stacking / Winding
Laser & Ultrasonic Welding
Electrolyte Filling
Formation
Cell Assembly
Experience with Cylindrical and/or Prismatic Cell Manufacturing.
Robust knowledge of MES, SCADA, SPC, OEE, Lean Manufacturing, and Six Sigma.
Demonstrated leadership in training production teams and driving manufacturing excellence.

Educational Qualification
Bachelor's / Master's / PhD in:
Chemical Engineering
Mechanical Engineering
Materials Science
Electrochemical Engineering
Battery Technology
Or related engineering discipline

📌 Director Li Ion Cell Manufacturing Pilot Line Hyderabad
🏢 ElementSkill
📍 Hyderabad