Job Summary

We are looking for a hands-on Controls Engineer with solid expertise in PLC programming, HMI development, motion control, and industrial automation. The ideal candidate should have experience developing automation software for special-purpose machines, material handling systems, or industrial automation projects. This role is focused on PLC software development and commissioning, not plant maintenance.

Key Responsibilities
Develop PLC software using Siemens TIA Portal.
Design and develop HMI applications using WinCC.
Develop automation logic for recent machines and industrial systems.
Configure and integrate VFDs, Servo Drives, Remote I/O, and industrial communication networks.
Perform FAT, SAT, commissioning, and troubleshooting during project execution.
Integrate third-party devices using industrial communication protocols.
Optimize PLC programs for performance and maintainability.
Prepare technical documentation including I/O lists, functional descriptions, and commissioning reports.
Coordinate with electrical, mechanical, and project teams during development and commissioning.

Required Skills
Strong experience with Siemens S7-1200/S7-1500 PLCs.




Excellent knowledge of TIA Portal.
Experience with WinCC HMI development.
Strong PLC programming using:
Ladder Logic (LAD)
Function Block Diagram (FBD)
Structured Control Language (SCL/ST)
Experience with industrial communication protocols:
Profinet
Profibus
Modbus TCP/RTU
Ethernet/IP (preferred)
Hands-on experience with Servo Drives, VFDs, Motion Control, and Encoder integration.
Experience in commissioning industrial automation systems.
Positive troubleshooting and debugging skills.

Preferred Experience
Material Handling Systems
Automated Warehouses
Conveyor Systems
Special Purpose Machines (SPM)
Crane Automation
Steel Industry Automation

Preferred Candidates
Experience in complete PLC software development from concept to commissioning.
Hands-on programming experience (not only maintenance/support).
Experience with machine automation projects.
Willingness to travel for commissioning activities.

Nice to Have
Siemens Safety PLC
OPC UA
SQL/Database integration
Industrial networking
Vision system integration

📌 Sr Controls/automation Engineer Mumbai Suburban
🏢 EMeasurematics
📍 Mumbai Suburban