Date: Aug 7, 2026

Location: Pithampur, India

Company: ACG

Strategic Planning Activities:

Core:

- Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
- Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
- Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Gelatin level)
- Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity.
- SCADA monitoring for process parameters and take corrective actions in cases of deviation
- Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.
100% SAP entries of Dips and Downtime for that shift

- First Off in color change, right format filling, update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR

- Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects

- Control excess and short production in order to control inventory & improve DAFOE/OTDIF.



Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.

- Ensure all the necessary Material for the shift is available

- Communication of quality status to entire team to maintain consistent quality

- Execute uncut camera/laser sensor teaching during colour change

- Shift handover and takeover

- Facing Observation audits in shifts

- Conduct daily shift opening meeting with team for shift planning

- Review of Shift documents

- Plan and give training to the Operators on GDP

- Ensure Associates are attending trained on GMP & DI Policy.

- Ensure adherence to safety guidelines/ Setting Management System - ISO14001-2015 / Occupational Health and Safety - ISO45001-2018, c-GMP, regulatory & statutory compliances, TPM and other applicable norms.

- Use Golden Batch during color change and increase 100% compliance.

- Use of RTBC and ensure every action log.

- Ensure closure of batches as per dispatch schedule to ensure OTDIF compliance.

Internal process:

- Preparation of various reports.

- Monitor and review Multiskilling initiatives in order support Departmental goals.

People development:

- Ensure proper manning and shift handling, shift activities.

- Effective training to the operators with evaluation for compliance.

- Effective manning to utilization of available sources.

📌 Lead (India)
🏢 ACG Worldwide
📍 India