JD for Maintenance Shift Incharge (Paint)

Location – Kharkhoda

Experience – 7-14 Years

Education - Diploma in Mechanical/Electrical

Designation – SE/AM

Job Responsibilities

- Lead a team of technicians and electricians during the shift.
- Ensure smooth shift handover with proper communication of pending issues and work done.
- Attend daily production-maintenance coordination meetings and align maintenance activities accordingly.
- Immediate response to breakdowns across paint shop zones: PT/ED, spray booths, robots, ovens sludge systems, conveyors, etc.
- Troubleshoot mechanical, electrical, hydraulic, and pneumatic issues.
- Coordinate with production to minimize downtime and maintain takt time.
- Ensure proper logging of breakdowns in SAP.
- Ensure adherence to daily/weekly/monthly PM schedules.
- Monitor equipment health and performance using IoT/SCADA/sensor data (fan currents, pressures, temperatures, etc.).
- Support implementation of predictive techniques like vibration analysis, thermal imaging, sludge monitoring, etc.
- Maintain critical systems like: PT/ED tanks and circulation systems, Paint robots (e.g. Yaskawa,) Sludge systems (pumps, skimmers, chemical dosing) Air handling units, ovens, chillers, heat exchangers Fire safety and exhaust systems MES/SCADA/instrumentation systems
- Monitor and maintain paint shop utilities: compressed air, chilled water, DI water, exhaust,



and VOC systems.
- Support ETP, STP, and hazardous waste handling procedures where applicable.
- Ensure adherence to setting norms (VOC levels, effluent management, etc.).
- Ensure availability and optimum usage of critical spares and consumables.
- Report low stock and raise requisitions where necessary.
- Enforce strict adherence to safety protocols in high-risk zones (booths, ovens, tanks).
- Conduct toolbox talks and safety audits.
- Ensure LOTO compliance during maintenance activities.
- Maintain shift-wise reports of breakdowns, maintenance done, downtime, spares used, etc.
- Update CMMS/SAP systems regularly.
- Highlight chronic issues and assist in root cause analysis (RCA) and corrective action planning.

Functional/Technical:

- Deep knowledge of paint shop process equipment and layout.
- Hands-on experience with paint robots, circulation systems, ovens, AHUs, and sludge treatment systems.
- Proficiency in breakdown analysis and digital maintenance systems (SAP PM, Infor, etc.).
- Strong knowledge of pneumatics, hydraulics, Mitsubishi PLCs, Servo drives,VFD Friction drives system, Conveyors
- Familiarity with Digitalization, Predictive Maintenance techniques, 5S, and Lean Maintenance
- Experience with robots (FANUC, Yaskawa, etc.) and vision systems is a plus
- Good communication and shift coordination ability

📌 Maintenance Shift Incharge (Paint) (India)
🏢 Maruti Suzuki India
📍 India