- Operate CNC Turning and VMC (Vertical Machining Centre) machines as per production requirements.
- Load and unload raw materials and finished components safely.
- Execute machining operations according to approved CNC programs and work instructions.
- Monitor machine performance during production.
Production
- Achieve daily production targets while maintaining product quality.
- Ensure components are produced within specified cycle times.
- Minimize machine idle time and maximize productivity.
- Report production status to the Shift Supervisor.
Quality Inspection
- Perform first-piece and in-process inspections.
- Measure dimensions using Vernier calipers, micrometers, height gauges, bore gauges, and dial gauges.
- Verify parts meet engineering drawing and tolerance requirements.
- Segregate and report non-conforming parts.
Tool Handling
- Replace worn or damaged cutting tools.
- Perform tool offset corrections as instructed.
- Monitor tool life and inform supervisors when replacement is required.
- Ensure proper handling and storage of cutting tools.
Drawing Interpretation
- Read and understand engineering drawings.
- Follow process sheets, setup sheets, and work instructions.
- Understand basic GD&T; requirements relevant to the operation.
Machine Maintenance
- Perform routine machine cleaning and basic autonomous maintenance.
- Check coolant, lubrication, hydraulic oil, and air pressure levels.
- Report machine abnormalities, alarms,
or breakdowns to the maintenance team.
Safety & Housekeeping
- Follow all plant safety rules and wear the required PPE.
- Operate machines safely and report unsafe conditions immediately.
- Maintain 5S standards in the work area.
- Handle materials safely using approved methods and equipment.
Documentation
- Record production output and inspection results.
- Update production and quality records accurately.
- Report machine downtime, tool changes, and production issues.
Continuous Improvement
- Participate in Kaizen and Lean Manufacturing initiatives.
- Suggest improvements to reduce cycle time and improve productivity.
- Support waste reduction and quality improvement activities.
Team Coordination
- Coordinate with supervisors, quality inspectors, tool room, and maintenance teams.
- Ensure smooth shift handover with complete production status.