- Head Manufacturing Head Manufacturing will be responsible for end-to-end production operations at the Hyderabad Production Company covering the Machine Shop Heat Treatment and Maintenance functions The role acts as a key enabler in aligning cross-functional teams including Production Engineering R D Purchase and Product Marketing to deliver on operational excellence product quality and customer satisfaction The core focus of this role is to lead the implementation of Lean Manufacturing systems across the factory embedding a culture of continuous improvement waste elimination and process standardization The incumbent is expected to drive systemic efficiency improvements while ensuring strict adherence to process compliance safety and quality protocols This position carries the strategic responsibility of establishing a world-class manufacturing setup promoting an accident-free environmentally responsible and highly collaborative work setting and developing a capable team aligned to business performance goals Job Responsibilities Production Operations Ensure plants meet production volume as per contract while achieving KPIs related to waste reduction and defect rates Drive short lead times high product availability 95 and minimal inventory through Lean manufacturing principles Monitor and control daily operational consumables and reduce variances Collaborate with maintenance to drive automation and enhance productivity and quality Enforce adherence to Industrial Engineering standards and promote Statistical Process Controls Build technical and functional capabilities within the production team Lead continuous improvement initiatives to enhance productivity through new technologies and processes Support localization and process improvements to reduce PK Ensure seamless coordination with R D design Quality Purchase and Logistics for efficient material flow Heat Treatment Lead the Heat Treatment and Metallurgy team ensuring process adherence and ISO API compliance 9001 2015 14001 2015 45001 2018 Establish a robust quality assurance system for heat treatment processes Optimize resource utilization through balanced in-house manufacturing and subcontracting Maximize equipment availability 95 and uptime for heat treatment operations Promote continual improvement in metallurgical practices and support steel supplier development Contribute to R D in material science and expedite development of new parts NPD Champion Lean and continuous improvement projects within the heat treatment function Enforce compliance with the Business Code of Practice and drive PK reduction through innovation Maintenance Partner with production to deliver targeted volumes by ensuring optimal plant uptime and OEE performance Support process improvement via technology upgrades and technical guidance during equipment installation and commissioning Build maintenance team capability using FMECA RCA and reliability improvement tools Lead recent project implementations with attention to cost schedule and EHS standards Lean Implementation Continuous Improvement Champion Lean manufacturing principles across production maintenance and heat treatment areas to eliminate waste improve flow and enhance efficiency Lead the deployment of Lean tools such as 5S Kaizen Value Stream Mapping SMED Visual Management and Kanban Conduct regular Lean workshops and Gemba walks to identify improvement areas and promote a culture of continuous improvement Monitor and report Lean KPIs OEE First Pass Yield Inventory Turns etc and ensure alignment with plant performance goals Build Lean capabilities within teams by coaching and mentoring employees at all levels Integrate Lean thinking into daily operations decision-making processes and long-term strategic planning Ensure sustainability of Lean initiatives by institutionalizing standard work visual controls and performance review mechanisms Educational B E B Tech M Tech - Mechanical Metallurgy Engineering Experience Requirement Minimum 15 years of experience in a manufacturing production environment preferably within Auto Mining Engineering or Heavy Industrial sectors Knowledge Demonstrated experience in leading Production Heat Treatment and Maintenance functions with exposure to Metallurgy Quality Systems and EHS practices Proven track record in implementing Lean Manufacturing systems e g 5S Kaizen SMED TPM Visual Management and driving Lean cultural transformation at plant level Hands-on experience in driving productivity improvements cost reduction initiatives and team capability building through structured Lean interventions Experience in leading cross-functional teams and aligning manufacturing strategies with business objectives Skills Behavioural Competencies Functional Strong understanding of Lean manufacturing process engineering and equipment reliability Expertise in Heat Treatment Metallurgical Quality and Process Control Experience with productivity improvement tools Kaizen TPM 5S SPC Behavioural Excellent communication and facilitation skills Strong planning and prioritization abilities Effective cross-functional collaboration High adaptability and learning agility Capable of multitasking and delivering in high-performance environments People Leadership Proven experience in manpower management and team development Influencing and stakeholder management skills Championing a culture of discipline and performance Safety Environment Strong commitment to health and safety standards Familiar with hazard assessments risk analysis and safety audits Experience in driving safe behavior and compliance across operations DECISION MAKING AUTHORITY Decisions in this context will include deciding work priorities deciding between alternative courses of action deciding what to recommend Driving shop floor discipline and operational excellence Deployment and allocation of manpower across production functions Cost strategy decisions related to waste reduction conversion cost and operating consumables Talent development including performance management KPI-driven closure of PDPs and technical training for team members Developing implementing and monitoring internal control systems and procedures Adherence to company policies safety norms and compliance requirements Strategic ownership and execution of Lean Manufacturing initiatives including prioritization of improvement projects resource allocation and sustainability of Lean culture REPORTING STRUCTURE Reporting to General Manager Hyderabad PC Direct subordinate Team Manager - Production RDT Team Manager - Production RGU Team Manager - Metallurgy Operations Manager Plant Maintenance Epiroc is a global productivity partner for mining and construction customers and accelerates the transformation toward a sustainable society With ground-breaking technology Epiroc develops and provides innovative and safe equipment such as drill rigs rock excavation and construction equipment and tools for surface and underground applications The company also offers world-class service and other aftermarket support as well as solutions for automation digitalization and electrification Epiroc is based in Stockholm Sweden had revenues of more than SEK 60 billion in 2023 and has around 18 200 passionate employees supporting and collaborating with customers in around 150 countries Learn more at www epiroc com

📌 Head Manufacturing, Pc Hyderabad (Telangana)
🏢 Epiroc
📍 Telangana