Production Operations
Operate and monitor the DCS for manufacturing processes.
Start up, shut down, and control production equipment through the DCS interface.
Monitor critical process parameters such as temperature, pressure, flow, pH, level, and mixing speed.
Ensure production batches are executed according to approved Batch Manufacturing Records (BMR).
Maintain continuous monitoring of production processes to ensure uninterrupted operations.
Process Control
Identify process deviations and take corrective actions within authorized limits.
Respond promptly to alarms and system notifications.
Coordinate with production, engineering, maintenance, and quality teams during process interruptions.
Assist in process optimization to improve productivity and reduce downtime.
Documentation
Record process data accurately in logbooks and electronic systems.
Maintain batch records and shift reports.
Report abnormalities, breakdowns, and production deviations immediately.
Ensure documentation complies with ALCOA+ data integrity principles.
Quality Compliance
Follow GMP, GDP, SOPs, and regulatory requirements.
Ensure manufacturing processes comply with approved specifications.
Support investigations related to deviations, CAPA, and change controls.
Participate in internal and external audits.
Safety & EHS
Follow Environmental, Health & Safety (EHS) procedures.
Report unsafe conditions and near misses.
Participate in emergency response activities.
Ensure protected operation of plant equipment.
Equipment Monitoring
Monitor equipment status through DCS.
Coordinate preventive maintenance activities.
Verify equipment readiness before production starts.
Report equipment abnormalities to the maintenance department.
Communication
Coordinate effectively with:
Production Operators
Shift Supervisors
QA Department
Engineering & Maintenance
Utilities Team
Warehouse
Preferred candidate profile
Technical Skills
Knowledge of Distributed Control Systems (DCS)
Process automation
SCADA systems
PLC basics
Process monitoring
Instrumentation fundamentals
Batch process control
GMP & GDP
Data Integrity (ALCOA+)
Batch Manufacturing Records (BMR)
MS Office
📌 Urgent Openings In Dcs Operator Production Iiepl Sri City Tada (India)
🏢 International Ingredients & Excipients Private
📍 India
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