Process Design
Prepare manufacturing process flow charts.
Develop work instructions, SOPs, PFMEA, and Control Plans.
Standardize manufacturing methods.

Manufacturing Support
Provide technical support to production.
Resolve process-related issues.
Optimize line balancing and takt time.

Continuous Improvement
Reduce cycle time, scrap, and rework.
Improve productivity through Kaizen initiatives.
Conduct root cause analysis using 8D, 5 Why, and Fishbone techniques.

Equipment & Process Validation
Support installation and commissioning of current equipment.
Conduct process capability studies.
Validate process changes.

Automation Support
Work with automation teams to improve robotic assembly, conveyors, vision systems, and servo-driven equipment.




Support PLC and HMI integration during process improvements.

Documentation
Maintain process documentation.
Update ECNs and engineering records.
Prepare engineering reports and process KPIs.

Key Performance Indicators (KPIs)
Cycle Time Reduction
OEE Improvement
FPY Improvement
Scrap Reduction
Process Capability
Engineering Change Closure
Line Downtime Reduction

Preferred candidate profile

Candidate with following skills are preferred
PFMEA
Control Plans
Lean Manufacturing
Time Study & Line Balancing
Root Cause Analysis
Statistical Process Control (SPC)
APQP

📌 Engineer / Sr Engineer / Assistant Manager Process Engineering Chennai
🏢 Lucas-TVS
📍 Chennai