09 Aug
|
KAWEN MANPOWER
|
Doddaballapura
09 Aug
KAWEN MANPOWER
Doddaballapura
We are looking for a skilled and experienced VMC Operator Cum Setter to independently set up and operate Vertical Machining Centers (VMC) for manufacturing high-precision components. The ideal candidate should possess strong machine setting skills, the ability to read engineering drawings, and hands-on experience with precision measuring instruments. Candidates with knowledge of Mastercam and Siemens NX software will be given preference.
Key Responsibilities
- Independently set up and operate Vertical Machining Center (VMC) machines.
- Perform complete machine setup before commencing production.
- Install and align fixtures, vises, clamps, hydraulic, and pneumatic fixtures.
- Load and unload raw materials safely and efficiently.
- Conduct first-piece inspection to verify machine setup and product quality.
- Interpret engineering drawings, process sheets, and production instructions.
- Set tool offsets, work offsets, and replace cutting tools as required.
- Monitor machining operations to ensure dimensional accuracy and quality.
- Perform in-process inspections using precision measuring instruments such as:
- Vernier Caliper
- Micrometer
- Height Gauge
- Dial Indicator
- Bore Gauge (Preferred)
- Record daily production output, rejection details, and machine downtime.
- Troubleshoot minor machining and tooling issues to minimize production delays.
- Coordinate with the VMC Programmer and Quality team for process improvements.
- Support preventive maintenance activities to ensure machine reliability.
- Follow all PPE, EHS, Lean Manufacturing, and 5S practices within the production area.
Daily Activities
- Machine startup inspection
- Machine setting and alignment
- Tool inspection and replacement
- Fixture setup
- Tool and work offset verification
- Machining operations
- In-process quality inspection
- Production reporting
- Machine cleaning and housekeeping
- Shift handover
Machines & Equipment
- Vertical Machining Center (VMC)
- Hydraulic Fixtures
- Pneumatic Fixtures
- Tool Holders
- Cutting Tools
- Vernier Caliper
- Micrometer
- Height Gauge
- Dial Indicator
- Surface Plate
- Bore Gauge (Preferred)
Requirements
Mandatory Skills
- Mechanical Drawing Reading
- CNC Machine Operation
- Machine Setting
- Tool Setting
- Work Offset Setting
- Tool Offset Correction
- Basic GD&T; Knowledge
- CNC Fundamentals
- Precision Measuring Instruments
- Production Documentation
- Safety Procedures
Preferred Skills
- Mastercam
- Siemens NX
- Basic CNC Program Editing
- Tool Selection
- Fixture Planning
- Cycle Time Improvement
- Preventive Maintenance
Qualifications
- ITI in Machinist / Turner / Fitter or
- Diploma in Mechanical Engineering or
- Equivalent Technical Qualification
Experience
- 3–5 years of experience as a VMC Operator Cum Setter in a precision manufacturing workplace.
- Experience in Automotive, Aerospace, Electronics, or Precision Engineering industries will be an added advantage.
- Experience in high-precision component manufacturing is highly preferred.
- Key Competencies
- Strong analytical and problem-solving skills
- Excellent attention to detail
- Ability to work independently with minimal supervision
- Good communication and teamwork skills
- Quality-focused approach
- Time management and production planning awareness
- Commitment to workplace safety and continuous improvement
Benefits
- Competitive salary based on experience and technical expertise
Opportunities for skill development and career growth
- Safe and professional work environment
- Training on advanced machining processes and manufacturing practice
📌 VMC Operator (Doddaballapura)
🏢 KAWEN MANPOWER
📍 Doddaballapura