Job Title: Senior Engineer – Manufacturing Engineering (Assembly) Location: Kakkalur, Tiruvallur, Tamil Nadu Company: BorgWarner Morse Systems India Pvt Ltd Experience: 5–8 Years CTC: ₹8–10 LPA Industry: Tier-1 Automotive OEM / Auto Components Manufacturing Preferred Background - 5–8 years of experience in Tier-1 Automotive OEM/Auto Component Manufacturing.

- Solid exposure to assembly manufacturing, automation, shop-floor practices, and process improvement initiatives.

Key Responsibilities - Develop new assembly processes, equipment, tooling, and process controls for new product launches.

- Design and develop prototype tools for customer sample builds.
- Conduct manufacturing feasibility studies, capacity analysis, and RFQ evaluations.
- Manage capital expenditure, tooling, and startup budgets.
- Lead installation, commissioning, trials, and handover of new assembly equipment.




- Drive process improvements in productivity, quality (Scrap/PPM), safety, and poka-yoke implementation.
- Support production and quality teams in resolving critical line stoppages and customer complaints.
- Troubleshoot and maintain PLC-controlled systems (Mitsubishi, Siemens, Omron, Allen Bradley) Required Skills - Manufacturing Engineering, Assembly Process Development
- PLC Troubleshooting & Automation
- Cycle Time Study, OEE, Line Balancing, SMED, Kanban, Lean Manufacturing
- PFMEA, MSA, SPC, Control Plans, Work Instructions
- 8D, 5 Why, PDCA, QC Tools, Root Cause Analysis
- Six Sigma & Continuous Improvement
- Cross-functional Team Coordination

📌 Senior Engineer – Manufacturing Engineering (Assembly) (Thiruvallur)
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