Sansera Engineering Limited

PRIME FUNCTION

To design, develop, validate, and optimize manufacturing solutions including machining fixtures, assembly tooling, inspection systems, special-purpose equipment, and process engineering solutions for Aerospace, Defence, and Semiconductor products, ensuring quality, productivity, process capability, compliance, and cost-effective manufacturing.

Job Description / Responsibilities

Fixture Design & Development

Design and develop machining, assembly, inspection, welding, and special-purpose fixtures for precision components.
Develop fixture concepts based on component geometry, process requirements, and manufacturing strategy.
Review engineering drawings, GD&T; requirements, customer specifications, and process plans.
Design advanced work-holding mechanisms using 3-2-1 principles.
Prepare 3D models, 2D manufacturing drawings, BOMs, and design documentation using CAD software.
Standardize fixture elements and modular tooling concepts to reduce lead time and cost.
Selection of right materials for fixtures elements.





Validation & Manufacturing Support

Conduct tolerance stack-up analysis and fixture validation studies.
Support fixtures prove-out, machine trials, and production implementation.
Evaluate fixture performance and implement design improvements based on production feedback.
Coordinate with NC Programming, Production, Quality, Tool Room, and Manufacturing Engineering teams.
Support First Article Inspection (FAI), process qualification, and production readiness activities.

Aerospace, Defence & Semiconductor Requirements

Design fixtures capable of achieving tight tolerances and minimum setups.
Ensure compliance with aerospace, defence & semi-conductor quality requirements.
Develop solutions for complex 3-axis, 4-axis, and 5-axis machining applications.
Support precision manufacturing of Aluminium, Titanium, Stainless Steel, Inconel, and Semiconductor materials.
Implement poka-yoke and fool proofing concepts to minimize

📌 ENGINEER - FIXTURE DESIGN (Bengaluru)
🏢 Sansera Engineering
📍 Bengaluru