09 Aug
|
DCM Shriram Chemicals
|
Bharuch
09 Aug
DCM Shriram Chemicals
Bharuch
About the Job
We are looking for an experienced and energetic Section Head / Plant Manager – Flaker to lead the safe, reliable, and efficient operations of the Caustic Concentration Unit (CCU) and 600 TPD Flaker Plant. The role is responsible for driving operational excellence through process optimization, production planning, cost management, energy conservation, and people leadership while ensuring the highest standards of Environment, Health & Safety (EHS), quality, and statutory compliance.
The incumbent will lead a cross-functional team, collaborate with internal and external stakeholders, and play a key role in delivering customer commitments while driving continuous improvement and sustainable manufacturing performance.
Note: We are encouraging applications from female professionals for this role as part of our commitment to building a diverse and inclusive workforce.
Key Individual Accountabilities
1. Plant Operations & Production Management
Lead safe and efficient operations of the Caustic Concentration Unit (CCU) and 600 TPD Flaker Plant, ensuring optimum productivity, plant reliability, and product quality. Drive production planning and execution to meet business targets and customer commitments.
Monitor plant performance and implement corrective actions to improve operational efficiency and equipment utilization.
Ensure uninterrupted plant operations while maintaining optimum capacity utilization.
1. Process Optimization & Operational Excellence
Drive process optimization initiatives to improve yield, productivity, quality, and operational efficiency. Identify and implement cost reduction and energy conservation initiatives to enhance plant performance.
Lead continuous improvement projects focused on process stability, waste reduction, and sustainable manufacturing practices.
Monitor key operational metrics and initiate improvement plans wherever required.
1. Team Leadership & People Management
Lead and mentor a cross-functional operations team, fostering a culture of accountability, collaboration, and continuous learning. Manage and develop a team of operators, engineers, supervisors, and contract manpower to ensure high performance.
Build capability within the team through coaching, training,
and succession planning.
Promote a culture of operational discipline, safety, and employee engagement.
1. Safety, Quality & Compliance
Ensure full compliance with Environment, Health & Safety (EHS) standards, statutory regulations, and company policies. Drive a zero-harm culture by promoting proactive safety practices and conducting regular safety reviews.
Ensure compliance with quality management systems, process standards, and regulatory requirements.
Lead incident investigations, root cause analysis, and implementation of preventive actions.
1. Inventory, Procurement & Resource Management
Oversee warehouse operations, inventory planning, and material availability to support uninterrupted plant operations. Manage SAP-based procurement activities and coordinate with procurement teams for timely availability of critical materials and spares.
Optimize resource utilization while maintaining cost efficiency and operational effectiveness.
1. Stakeholder Management
Collaborate with Production, Maintenance, Quality, Supply Chain, Procurement, EHS, Commercial, and other internal teams to achieve business objectives. Coordinate with external vendors, contractors, and service providers to ensure seamless plant operations.
Support customer commitments by ensuring timely production and dispatch of finished goods.
Key Interactions
Internals
Plant Head
Manufacturing Team
Maintenance Team
EHS Team
Quality Assurance
Supply Chain & Logistics
Procurement Team
Warehouse Team
Commercial Team
HR Team
Unit Management
Externals
Vendors
Contractors
Regulatory Authorities
Service Providers
Technical & Behavioral Skills & Knowledge
B.E./B.Tech in Chemical Engineering.
8+ years of experience in medium to large-scale Chemical or Chlor-Alkali industries.
3–5 years of line management experience,
leading teams of 10–15 members.
Strong understanding of chemical manufacturing processes, particularly Caustic Concentration and Flaker operations.
Experience in production planning, process optimization, cost management, and energy conservation.
Working knowledge of SAP for procurement, inventory, and plant operations.
Good understanding of warehouse management and inventory planning.
Strong knowledge of EHS regulations, statutory compliance, and quality management systems.
Proven leadership, decision-making, and stakeholder management skills.
Excellent communication, analytical, and problem-solving abilities.
Ability to drive operational excellence and continuous improvement initiatives.
Key Performance Indicators
Safe and uninterrupted plant operations.
Production target achievement.
Product quality and process efficiency.
Cost optimization and energy conservation improvements.
Equipment utilization and plant reliability.
Inventory optimization and material availability.
Compliance with EHS, statutory, and quality standards.
Team productivity and capability development.
Customer delivery adherence.
Continuous improvement project implementation.
Competencies
Agile Towards Change and Innovation, PL1
Builds a Performance & Development Culture, PL1
Builds Partnership with Stakeholders, PL1
Executes Efficiently, PL1
Focused on Achieving Results, PL1
Thinks Strategically and Acts Decisively, PL1
What We Offer A challenging and rewarding environment with significant opportunities for career growth.
Opportunity to lead critical manufacturing operations in one of India's leading chemical manufacturing organizations.
Exposure to advanced manufacturing practices and continuous improvement initiatives.
Competitive compensation and comprehensive benefits.
A collaborative and inclusive work environment focused on operational excellence and innovation.
How to Apply
- If you meet the qualifications and experience required for this position, please click the "Apply" button to submit your application. We also encourage you to follow our LinkedIn page to stay updated on future career opportunities.
📌 Section Head (Plant Manager) – Flaker (Bharuch)
🏢 DCM Shriram Chemicals
📍 Bharuch