1. Incoming Material Inspection

- Verify raw materials (steel coils, billets, plates, or pipes) against purchase specifications.

- Review Material Test Certificates (MTCs).

- Ensure material traceability using heat numbers or batch numbers.

1. In-Process Quality Control

- Inspect manufacturing processes such as:

- Forming and rolling

- Welding (ERW, SAW, or other processes)

- Heat treatment (if applicable)

- Sizing and straightening

- Monitor process parameters to ensure they remain within specified limits.

- Conduct stage-wise inspections according to the Inspection and Test Plan (ITP).

1. Dimensional Inspection

- Verify:

- Outside diameter (OD)

- Inside diameter (ID)

- Wall thickness

- Length

- Straightness

- Ovality

- Bevel angle

- Use calibrated measuring instruments such as calipers, micrometers, ultrasonic thickness gauges, and measuring tapes.

1. Welding Quality Inspection

- Inspect weld preparation and fit-up.

- Perform visual weld inspection.

- Review welding procedures (WPS), procedure qualifications (PQR), and welder qualifications.

- Coordinate or witness Non-Destructive Testing (NDT) such as:

- Ultrasonic Testing (UT)

- Radiographic Testing (RT)

- Magnetic Particle Testing (MT)

- Liquid Penetrant Testing (PT)

1. Mechanical and Physical Testing

- Witness or review:

- Tensile tests

- Bend tests

- Flattening tests

- Impact tests

- Hardness tests

- Hydrostatic pressure tests

1. Surface Inspection

- Check for defects such as:

- Cracks





- Lamination

- Dents

- Scratches

- Corrosion

- Surface inclusions

1. Final Inspection

- Verify that finished pipes comply with customer specifications and applicable standards.

- Confirm marking, labeling, and traceability.

- Inspect coating or painting quality, if applicable.

- Ensure proper packing and dispatch requirements are met.

1. Documentation and Quality Records

- Prepare and maintain:

- Inspection reports

- Test reports

- Material traceability records

- Calibration records

- Quality dossiers

- Final inspection certificates

- Compile Manufacturing Record Books (MRBs) if required.

1. Non-Conformance Management

- Identify non-conforming products.

- Raise Non-Conformance Reports (NCRs).

- Investigate root causes.

- Implement and verify corrective and preventive actions (CAPA).

1. Customer and Third-Party Inspection

- Coordinate inspections with customers or third-party inspectors.

- Present quality documents during inspections.

- Address inspection comments and close observations.

1. Quality Management System

- Ensure compliance with ISO 9001 and company quality procedures.

- Participate in internal and external audits.

- Support continuous improvement initiatives.

Pay: ₹20,000.00 - ₹30,000.00 per month

Advantages

- Flexible schedule

- Food provided

- Health insurance

- Paid sick time

- Provident Fund

Work Location: On the road

📌 QA/QC Engineer (Bharuch)
🏢 RR Infraprojects
📍 Bharuch