Job DescriptionProcess Quality Management
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- Develop and implement quality assurance policies, procedures, and standards to ensure that products are manufactured to meet or exceed customer requirements and industry standards.
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- Work with Engineering (Design and Manufacturing Engineers team) to define process parameters and criteria to ensure production process capability is effectively met as per product process requirements.
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- Monitor and control quality at all manufacturing stages including SMT, PCB assembly, camera module assembly, lens fitting, testing, final assembly, and packing.
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- Establish and maintain Process Control Plans, PFMEA, SOPs, Quality Check Sheets, and Inspection Standards.
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- Ensure process adherence through regular line audits and layered process audits.
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nProcess Monitoring& Control
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- Analyze First Pass Yield (FPY), Defect Per Million (DPMO), Rework, Scrap, and Process Capability (Cp/ Cpk ).
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- Monitor critical process parameters such as soldering profile, torque values, ESD compliance, AOI performance, ICT/FCT results, and burn-in test performance.
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- Identify process abnormalities and implement corrective actions.
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nRoot Cause Analysis & Improvement
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- Lead investigations using 8D, 5 Why, Fishbone Diagram, Pareto Analysis, SPC, and CAPA methodologies.
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- Drive defect reduction and continuous improvement projects using Lean and Six Sigma tools.
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- Coordinate with Production, Engineering, SCM, and R&D; to eliminate recurring issues.
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nCustomer & Internal Quality
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- Handle customer complaints related to manufacturing defects.
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- Ensure timely closure of Corrective and Preventive Actions (CAPA).
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- Support internal and external quality audits.
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nQuality Assurance Activities
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- Ensure implementation of ESD standards across manufacturing.
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- Verify calibration status of measuring and testing equipment.
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- Validate process changes before implementation.
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- Participate in Current Product Introduction (NPI) and pilot production activities.
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nDocumentation & Reporting
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- Prepare daily, weekly, and monthly quality reports.
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- Maintain quality records and traceability documentation.
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- Present quality performance during management reviews.
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nKey Performance Indicators (KPIs)
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- First Pass Yield (FPY)
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- In-process rejection (%)
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- Customer PPM
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- Internal PPM
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- Rework percentage
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- Scrap percentage
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- Right First Time (RFT)
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- Cost of Poor Quality (COPQ)
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- CAPA closure effectiveness
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- Audit score
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- Process compliance
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- ESD audit compliance
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- OBA (Out of Box Audit) performance
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- Stay current and up to date on any changes that may affect the supply and demand of needed products and materials and advise others of any impact
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nIf you are interested kindly share your CV at
[email protected] with the following details.
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📌 Deputy Manager Quality Assurance - Cctv (India)
🏢 Havells India
📍 India