Monitoring and verifying all shift activities (Machine checking, IPQC (Dimensional and Attribute), FT change, DB change, Greaser Change, Colour change, daily machine performance report, process parameters, )
Implement Quality corrections (Dimension correction, moisture correction, process parameters) to minimize defects & achieve the target DAFOE
Ensures that all process parameters are in place for Colour Change (Checking of viscosity, temp, diplength, dipbath centrality and parallelity, Gelatin level)
Checks and Ensures that the Viscosity norms are maintained whenever there is variation in weight & viscosity.
SCADA monitoring for process parameters and take corrective actions in cases of deviation
Daily shift Report generation and communication for shift performance (productivity etc.)to support HOD/Incharge for decision making.
100% SAP entries of Dips and Downtime for that shift
First Off in color change, right format filling,
update color change board with special instructions and verify line clearance by call out method as per SOP to ensure FTR
Co- Ordination with CFT in case of colour change, machine trippings, break down, Machine downtime due to process parameters, cGMP and regulatory aspects
Control excess and short production in order to control inventory & improve DAFOE/OTDIF. Calculate and communicate the left over dip quantity of running batch to Gel room chemist for their planning.
Ensure all the necessary Material for the shift is available
Communication of quality status to entire team to maintain consistent quality
Execute uncut camera/laser sensor teaching during colour change
Shift handover and takeover
Facing Observation audits in shifts
Conduct daily shift opening meeting with team for shift planning
Review of Shift documents
Plan and give training to the Operators on GDP
Ensure Associates are attending trained on GMP & DI Policy.
Ensure adherence to safety guidelines/ Workplace Management Syst