Ensure smooth operation and Maintenance of HCMs round the clock, Utilities (water system, HVAC system, compress air, boiler/hot water generator, vacuum system, plant lighting) HCM, mucilage preparation equipment, ATS, Printing, Packaging, Area equipment and processes with respect to Engineering to deliver desired efficiency and up-time
Plan & implement cost control initiatives in online maintenance by synchronization of process automation, Increase in effective uptime of HCMs by optimization of the on line quality corrections and colour change time.
Primary responsibilities
Strategic
Review and maintain downtime within target, adherence to R & M, Stores Spares budget, ECR and maintain them within target
Ensure compliance to statutory and regulatory obligations.
Functional
Core
1. Achieve reduction in downtime on account of engineering
Ensure Uninterrupted working of HCMs by daily monitoring and on line necessary corrections, on time preventive maintenance in order to upkeep manufacturing process.
Monitor and control the operation of equipment and machineries with respect to Engineering in areas like HCM, Mucilage preparation, PFD and Utilities in order to achieve downtime target
Monitor and control process parameters and ensure implementation of corrective actions for utilities and HCMs on regular basis
Carry out root cause analysis for repeated failure of HCMs and its subassembly, implement effective CAPA in co-ordination with Engineering Online Leads and team member.
Ensure availability of critical spares and change parts of HCMs at shopfloor in ready to use condition to maintain plant up-time
Analyse data from available logbooks/HMI/SCADA/IIOT systems and accordingly review the line of actions to be implemented for effective mitigation
Ensure proper online/ offline documentation is maintained related to process equipment’s, HCM and all Utility equipment’s
Support to Develop alternate vendor & conduct risk assessments in order to mitigate risk