We are seeking a skilled and detail-oriented Wire EDM Operator Cum Programmer to operate and program an Electronic Tool Master 4S Wire EDM machine for the manufacture of precision graphite electrodes, tooling components, and related parts. The candidate will be responsible for CAD drawing interpretation, wire-cut programming using CAD Macro software, machine setup, operation, quality inspection, and process optimization to achieve high dimensional accuracy and surface finish requirements.
Key Responsibilities:-
Programming & CAD/CAM
Create and optimize Wire EDM programs using CAD/CAM macro software.
Interpret engineering drawings, 2D CAD files, DXF, and component specifications.
Generate tool paths and machining strategies for graphite electrode manufacturing.
Modify and troubleshoot existing programs to improve productivity and quality.
Maintain program libraries and documentation.
Machine Setup & Operation
Set up and operate Electronic Tool Master 4S Wire EDM machine.
Select appropriate machining parameters, wire type, flushing conditions, and cutting strategies.
Perform machine alignment, workpiece setting, and datum establishment.
Monitor machining operations and make necessary adjustments during production.
Ensure secure machine operation and adherence to SOPs.
Quality Control
Inspect machined components using precision measuring instruments.
Verify dimensions, tolerances, profiles, and surface finish requirements.
Conduct first-piece and in-process inspections.
Maintain quality records and inspection reports.
Maintenance & Troubleshooting
Perform routine machine maintenance and preventive checks.
Diagnose and resolve programming, machine, and process-related issues.
Coordinate with service engineers when major maintenance is required.
Maintain machine cleanliness and workplace organization (5S).