The Advanced Engineer - CAE Simulation will lead and execute virtual validation and simulation activities to support development of safety‑critical restraint products. The role combines advanced finite element analysis, physical test correlation, and cross‑functional technical leadership to predict product performance, drive robust designs and ensure compliance with regulatory and customer requirements.
Key Responsibilities
CAE Simulation & Analysis
Lead and perform finite element analyses (implicit and explicit) for component and system level simulations including crash, occupant protection and restraint system interactions.
Develop, maintain and validate high‑fidelity FE models, material definitions and contact formulations suitable for safety‑critical products.
Execute parametric studies, sensitivity analyses and design optimisation to support robust design recommendations.
Produce transparent, reproducible simulation procedures and modelling standards for use across the engineering team.
Test Correlation & Validation
Correlate simulation results with component and system test data; identify and close gaps between CAE predictions and physical measurements.
Support planning and interpretation of validation tests, provide pre‑test predictions and post‑test analysis reports.
Document assumptions, boundary conditions and limitations of simulation studies; propose improvements to test and measurement plans.
Cross‑Functional Collaboration
Work with design, prototyping, materials, manufacturing and quality teams to ensure simulation inputs reflect realistic designs and manufacturing conditions.
Provide technical guidance to project teams, support design reviews and advise on DFMEA and design modifications driven by simulation findings.
Coordinate with suppliers and external technical partners for material characterisation and specialised modelling tasks.
Process Improvement & Tools
Improve CAE workflows, automate routine processes, and implement best