: Project Controller / Project Manager

Experience: 7–12 Years

Client : Big4 Consulting

Industry: Integrated Cement Plant / Heavy Process Industry (Cement, Metals, Power,

Mining, EPC)

Location: Andhra Pradesh / Karnataka

Function: Projects / Capex / Engineering

Role Overview The Project Controller / Project Manager is responsible for end-to-end execution and control of capital projects, ensuring delivery within approved cost, schedule,

quality, and safety standards. This role combines project management leadership with strong project controls expertise, driving successful execution of plant expansions, upgrades, and greenfield/brownfield projects.

Key Responsibilities

- Project Leadership & Execution

Lead end-to-end project management from concept to commissioning

Manage capex projects (plant expansion, kiln upgrades, grinding units, WHR systems, etc.)

Define project scope, execution strategy, and implementation plans

Ensure alignment with business objectives and investment approvals

- Planning & Scheduling

Establish integrated master project schedules using Primavera P6 / MS Project

Develop detailed WBS, timelines, and resource plans

Monitor schedule performance and implement recovery plans for delays

Ensure coordination between engineering, procurement, and construction

- Cost Management & Control

Develop and manage project budgets, cost baselines, and forecasts

Track commitments, cash flow, and actual expenditures

Implement cost control systems and variance analysis (CPI/SPI)

Identify cost risks and drive optimization initiatives

- Project Controls & Performance Monitoring





Implement advanced project control frameworks (EVM, dashboards, KPIs)

Provide accurate progress tracking (physical & financial)

Deliver management reports including

o Weekly / Monthly MIS o Progress dashboards o Risk and variance reports

- Contract & Procurement Management

Lead or support contracting strategy and vendor selection

Manage EPC/PMC contractors and ensure contractual compliance

Review and certify contractor bills, claims, and variation orders

Handle contract disputes and claims management

- Risk & Change Management

Establish and maintain risk register and mitigation plans

Manage change requests, scope variations, and approvals

Conduct impact assessments on cost and schedule

Ensure proactive escalation of critical risks

- Stakeholder Management

Act as key interface between:

o Senior leadership o Technical teams o Contractors/consultants o Plant operations

Lead project review meetings and steering committees

Ensure cross-functional coordination

- Construction & Site Execution (if applicable)

Oversee site execution, erection, and commissioning activities

Ensure adherence to quality, safety, and timelines

Support troubleshooting and issue resolution during execution

- Governance, Compliance & Documentation

Ensure adherence to





o Company project governance frameworks o Statutory & regulatory requirements o Safety & environmental standards

Maintain proper project documentation and audit readiness

Key Requirements

Education

Bachelor’s Degree in Engineering (Mechanical / Civil / Electrical)

MBA / PMP / Prince2 certification preferred

Experience

7–12 years in project management / project controls

Strong experience in

o Integrated cement plants (kiln, clinker, grinding units)

o Large-scale Capex / EPC projects

Proven track record of handling projects > ₹100–500 Cr (or equivalent)

Core Competencies

Technical Skills

Strong proficiency in

o Primavera P6 / MS Project o SAP / ERP systems o Advanced Excel, Power BI (preferred)

Deep knowledge of

o Project planning & scheduling o Earned Value Management (EVM)

o Cost control & forecasting o Contract management

Leadership & Behavioral Skills

Solid leadership and team management capability

Excellent stakeholder communication and influencing skills

Strategic thinking and decision-making under uncertainty

High ownership, accountability, and execution focus

Key Performance Indicators (KPIs)

Project completion within budget and timeline

Schedule performance (SPI) and cost performance (CPI)

Forecast accuracy and variance management

Contractor performance and contract compliance

Safety and quality adherence

Preferred Experience

Greenfield / brownfield cement plant projects

Kiln line installation, capacity expansion, WHR systems

EPC project environment or PMC role

Multi-location or large team management

📌 Project Controller / Manager | Cement Industry | Big4 Consulting | Andra Pradesh/ Karnataka- Onsite| 7-12 Yoe
🏢 IndusGuru Network Partners
📍 Karnataka