Required Skills:
Solid hands-on experience in building warehouse and distribution center simulation models covering inbound receiving, put-away, storage, replenishment, picking, palletizing, staging, loading and dispatch operations
Experience in CPG / FMCG warehouse operations, preferably beverage, snacks or high-volume distribution environments with pallet, case and route-to-market flows
Ability to model conveyors, forklifts, pallet movement, operator travel paths, dock doors, storage zones, AS/RS, sortation, accumulation buffers and material handling equipment
Experience in validating warehouse throughput, labor productivity, equipment utilization, bottlenecks, inventory levels, dock capacity, staging capacity and service-level performance
Strong capability in what-if scenario analysis for demand spikes, SKU mix variation, shift patterns, labor planning, trailer schedules, layout alternatives and automation investments
Good understanding of warehouse layout design, slotting logic, storage policies, replenishment rules, order batching, picking strategies and dispatch planning




Knowledge of simulation programming, data interfaces, dashboards and KPI reporting for warehouse digital twin / discrete event simulation use cases
7+ years of experience in developing and deploying warehouse, distribution center or logistics simulation models for throughput improvement, capacity validation, labor optimization and warehouse layout decision support
Responsibilities:
Conduct requirement gathering workshops with warehouse, logistics, engineering, operations and automation teams
Study current warehouse operations, material flows, order profiles, shift patterns, equipment usage and operational constraints to define simulation scope and assumptions
Build baseline and future-state discrete event simulation models for warehouses, distribution centers and connected manufacturing-to-warehouse flows
Model specific flows such as inbound pallets, finished goods storage, route loading, sta

📌 Warehouse Simulation Consultant (Bengaluru)
🏢 Tata Consultancy Services
📍 Bengaluru