1. Trial Planning & Execution
Plan and execute machine trials as per production plan and dispatch schedules.
Ensure all machines are trial-ready before commencement. Conduct pre-trial readiness reviews to improve trial success rates.
Achieve and sustain minimum 90% First Time Right (FTR) trial success.
Coordinate with Design, Assembly, Supply chain, Electrical, Automation, Quality, and Service teams for smooth execution of trials.
Monitor and ensure timely closure of trial observations and non-conformances.
Analyze trial failures / delays; identify root causes, take corrective and preventive actions to minimize repeat trials.
Develop and maintain trial standard operating procedures (SOPs), checklists, and best practices.
2. Manpower Management
Effectively manage a team of approximately 10 Operators + 10 Casuals
Plan and allocate daily manpower based on trial schedules and priorities.
Monitor manpower productivity and utilization. Prepare and maintain daily work allocation plans for operators and labour. Also, record daily downtime.
Identify skill gaps and conduct training and cross-functional skill development.
Maintain discipline, attendance, and performance standards within the team.
Analyze downtime data and implement actions to reduce losses and improve equipment availability.
Control and optimize manpower costs, including Casual labour cost Overtime (OT) cost.
3. Trial Time Measurement & Productivity Improvement
Measure and record trial time and manpower requirement for every machine and machine type.
Establish machine-wise trial time standards and benchmarks.
Drive continuous improvement initiatives to achieve minimum 20% annual reduction in trial time.
Improve trial bay productivity through systematic process improvements.
Reduce machine idle time, trial setup time, and waiting time.
4. Continuous Improvement
Track and report cost-saving initiatives and productivity improvements.
Lead improvement projects using tools such as Kaizen, 5S, PDCA, Root Cause Analy
📌 Assembly Supervisor (India)
🏢 POSIMIND
📍 India
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