Business Unit: EPS Mobility

Role: Design for Manufacturing Engineer - Motor

The Design for Manufacturing Engineer will be responsible for DFM activities for EV Traction Motors and sub-assemblies and translating product requirements and design intent into production ? ready designs, tooling specs, and robust, capable processes. You will run DFM/DFA reviews, lead PFMEA/Control Plan creation, drive supplier APQP/PPAP, and ensure factory readiness for yield, throughput, safety, and cost.

Key Responsibilities

DFM/DFA & Industrialization

Perform DFM/DFA on stator and rotor assemblies: laminations, stacking, interlocks; hairpin and conventional winding; forming, welding/brazing, impregnation/varnish, encapsulation, balancing, and mechanical assembly.
Optimize tolerances & GD&T; for manufacturability and process capability; define datum strategy, stack?up, and critical to quality (CTQ) features.
Convert design intent into tooling/fixture and automation requirements (winding, insertion, forming, laser welds, machining, sealant dispensing, EOL testing).
Lead process validation (IQ/OQ/PQ)



and capability studies (Cp/Cpk) for key dimensions and electrical parameters.

Cross?Functional Interface

Partner with Design Engineering to influence materials, geometry, and joining methods for manufacturability, NVH, thermal performance, and reliability.
Work with Operations/ME on line layout, takt time, ergonomics, Poka?Yoke, standard work, and OEE improvement.
Collaborate with Supply Chain/SQE on make?buy, should?cost, supplier DFM workshops, APQP deliverables, PPAP, and incoming quality plans.
Support EOL test strategy definition (electrical performance, partial discharge, vibration, noise, insulation resistance).

Quality, Safety & Compliance

Create and maintain PFMEA, Control Plans, Work Instructions, MSA plans (gage R&R;), and SPC charts for high?risk features.
Ensure compliance with IATF 16949/ISO 9001, relevant IEC 60034 test methods, RoHS/REACH, and functional safety interfac

📌 Design for Manufacturing Engineer (Bengaluru)
🏢 Larsen and Toubro
📍 Bengaluru