The NPI (New Product Introduction) Engineer – SMT & Assembly is responsible for
end‑to‑end introduction of Integrated System Packages / current electronic products
into the SMT and Final assembly production lines. This role ensures smooth
transition from design to mass manufacturing by developing processes, validating
equipment capability, preparing documentation, and coordinating with
cross‑functional teams.
The role is accountable for process yield, reliability, cost saving while
building strong cross functional alignment with TDG, Process , Equipment,
Quality and Customer teams.
Key Responsibilities:
1. NPI Planning & Project Execution
* Lead NPI Activities from design phase to mass production phase for SMT & Box
Assembly Processes.
* Evaluate Product designs (DFM) and provide inputs/feedback to Design Team /
Customers.
* Prepare NPI Project Plans, timelines & deliverables.
* Conduct feasibility studies for new processes & Products.
* Provide complete NPI documentation for customer approval.
2. New Model Readiness
* Develop and maintain all process documentation, work instructions & SOPs.
* All new models trail pre-readiness (EVT/ DVT / PVT).
* Create SMT Programs for Pick n Place/Mounter, SPP, SPI, AOI & Reflow oven
based on Gerber, CAD data & BOM.
* Define & develop jigs/ fixtures and ergonomic tools for SMT & Box Assembly
operations.
* Define optimal SMT parameters (Solder Paste type, Stencil design, Reflow
Profile, Component Placement rule etc. )
* Develop & Validate reflow Profiles for lead free processes.
* Drive First Article Inspection and resolution of SMT related defects.
* Develop process for Wave Soldering, Selective Soldering, assembly line setup,
testing & packaging.
* Optimize cycle times and improve process efficiency during NPI trails
3. Quality Excellence
* Accountable for first pass yield, final yield and field reliability.
* Lead root cause analysis for yield excursions using FMEA, DOE and failure
analysis during NPI Trails