This role is a critical leadership position responsible for driving industrialization, assembly excellence, and reliability engineering of aerospace-grade motor assemblies and electro-mechanical systems.
The candidate must demonstrate deep domain expertise in precision motor assembly, aerospace standards, complex mechanical systems, and NPI execution, along with robust capability in team leadership, supplier collaboration, and customer-facing problem resolution.
Core Responsibilities (Detailed & Interview-Level Depth)
1. Electro mechanical Assembly Expertise
Lead manufacturing and assembly of high-precision aerospace motors including:
BLDC / AC / DC motors
Servo motors / actuators
High-speed rotating systems
Deep understanding of:
Rotor-stator assembly alignment
Dynamic balancing (G-level accuracy)
Bearing selection, preload, lubrication techniques
Winding processes, insulation systems, varnishing
Address critical parameters:
Runout, concentricity, vibration limits
Thermal expansion & heat dissipation
Noise and performance stability
Ensure compliance with aerospace tolerances and traceability requirements
2. Electro-Mechanical Systems Integration
Manage full assembly lifecycle of electro-mechanical products, including:
Motors + Controllers + Harnessing + Sensors
Integration challenges:
EMI/EMC considerations
Thermal and structural interactions
Precision fitment of mechanical + electrical interfaces
Validate system-level performance under:
Vibration, shock, thermal cycling
Endurance / life-cycle testing
3. Advanced NPI & Industrialization
Lead end-to-end aerospace NPI programs:
Design transfer → Proto → EVT / DVT / PVT → Mass production
Drive:
DFM / DFA optimization
Manufacturing readiness reviews (MRR)
Risk mitigation plans (DFMEA / PFMEA)
Establish:
Process flow diagrams, control plans, work instructions
Ensure readiness for:
AS9100 audit compliance
First-time-right production
4. Engineering Drawings & CAD Mastery
Expert-level capability in CAD drawing reading and