- Responsibilities:We are Looking for plant maintenance Head We need people who can handle 20-30 plants ..all maintenance people will report to you .You need to take care all plant
- Implement preventative
- & corrective actions

- Ensure compliance with safety standards
- Collaborate on plant management strategies
- Oversee plant maintenance operations
- Manage MTBF/MTTR reduction plant
- Job Description – Head – Plant Maintenance
- - Industry: Automotive – Tier-1 Auto Component
- Function: Plant Engineering & Maintenance
- Designation: Head – Maintenance / Plant Engineering
- Level: DGM / GM
- L
- Reporting To: Plant Head / Operations Head
- - Position Summary
- - The Plant Maintenance Head will be responsible for leading the complete maintenance and engineering function of a high-volume automotive Tier-1 manufacturing plant. The role will ensure high equipment availability, reliability, productivity, safety and cost efficiency through preventive, predictive and breakdown maintenance systems.
- - The incumbent should have strong experience in automotive manufacturing, TPM, Total Productive Maintenance, AM, PM, OEE, MTBF/MTTR, Kaizen, Lean Manufacturing and plant engineering, with proven capability to manage critical production equipment and maintenance teams.
- - Key Responsibilities
- 1. Plant Maintenance Management
- Lead complete Mechanical, Electrical, Utilities and Equipment Maintenance activities.
- Ensure maximum machine availability and minimum unplanned downtime.
- Develop and implement preventive, predictive and breakdown maintenance systems.
- Establish maintenance standards, checklists, SOPs and equipment health monitoring systems.
- Drive MTBF improvement and MTTR reduction.
- Ensure critical spare-parts availability and effective inventory management.
- 2. TPM / Total Productive Maintenance
- Drive TPM implementation across the plant.
- Strengthen Autonomous Maintenance (AM) and Planned Maintenance (PM) systems.
- Lead TPM pillars including Focused Improvement, Planned Maintenance, Quality Maintenance and Safety.
- Improve OEE, equipment reliability and machine utilization.
- Promote Kaizen and continuous improvement initiatives.
- 3. Equipment & Production Engineering
- Ensure reliability of critical production equipment, assembly lines and special-purpose machines.
- Support recent machine installation,



commissioning and qualification.
- Review machine specifications and maintenance requirements for new projects.
- Lead equipment modification, automation and productivity improvement projects.
- Identify opportunities for Low-Cost Automation (LCA) and Industry 4.0-based maintenance solutions.
- 4. Utilities Management
- Manage plant utilities including:
- Compressors
- DG sets
- Electrical systems
- HVAC
- Chillers
- Boilers, where applicable
- Pumps
- Water systems
- ETP/STP
- Fire-fighting systems
- Ensure uninterrupted and cost-effective utility supply.
- Drive energy conservation and utility-cost reduction initiatives.
- 5. Maintenance Planning & Cost Control
- Prepare annual maintenance budgets and CAPEX plans.
- Control maintenance costs without compromising equipment reliability.
- Develop annual shutdown and major overhaul plans.
- Monitor maintenance expenditure, spare consumption and contractor costs.
- Implement cost-reduction initiatives through localization, refurbishment and VA/VE.
- 6. Safety & Compliance
- Ensure compliance with all statutory requirements related to plant engineering and maintenance.
- Maintain electrical, fire, pressure-vessel and other statutory compliance.
- Implement strong LOTO (Lockout/Tagout) practices.
- Ensure safe maintenance practices and contractor safety.
- Participate in EHS audits and corrective-action implementation.
- 7. Team Leadership
- Lead and develop the plant maintenance and engineering team.
- Define manpower requirements, skill matrices and competency-development plans.
- Train teams on TPM, RCA, problem-solving and preventive maintenance.
- Build a strong culture of ownership, discipline and continuous improvement.
- Manage external maintenance contractors and service providers.
- 8. Breakdown & Root Cause Analysis
- Lead critical breakdown analysis and permanent corrective actions.
- Apply 5 Why, Fishbone, FMEA and RCA methodologies.
- Establish preventive actions to avoid recurrence.




- Monitor chronic equipment problems and develop long-term reliability solutions.
- 9. Digital & Smart Maintenance
- Implement CMMS/SAP-based maintenance systems.
- Introduce condition monitoring and predictive maintenance.
- Utilize data analytics for equipment failure prediction.
- Drive digital dashboards for OEE, downtime, MTBF, MTTR and maintenance cost.
- Support Industry 4.0 and smart-factory initiatives.
- Key Performance Indicators
- Machine Availability
- OEE
- MTBF / MTTR
- Breakdown Hours
- Preventive Maintenance Compliance
- Planned vs. Unplanned Maintenance
- Maintenance Cost per Unit
- Spare Parts Inventory
- Utility Cost
- Energy Consumption
- Repeat Breakdown Rate
- Equipment Reliability
- Safety Compliance
- TPM / AM / PM Implementation
- CAPEX and Project Delivery
- Required Experience & Qualifications
- B.E./B.Tech in Mechanical / Electrical / Mechatronics / Production Engineering.
- Typically 15–20+ years of experience, with significant experience in automotive manufacturing.
- Strong experience in Tier-1 automotive component manufacturing preferred.
- Experience managing maintenance for high-volume production plants.
- Strong knowledge of TPM, AM, PM, OEE, RCA, FMEA, Kaizen, Lean Manufacturing and Six Sigma.
- Hands-on experience with SAP PM / CMMS preferred.
- Experience in plant expansion, new equipment installation and commissioning.
- Strong exposure to automation, PLCs, robotics and electrical systems preferred.
- Preferred Industry Background
- - Candidates from automotive Tier-1 organizations involved in:
- - Engine & transmission components
- Rubber & hose components
- Metal components
- Brake components
- Forgings / castings
- Machining
- Sheet metal
- Auto electricals
- Injection moulding
- Assembly systems
- Hydraulic / pneumatic systems
- Ideal Candidate Profile
- - The ideal candidate will be a strong plant engineering and maintenance leader with proven experience in automotive Tier-1 manufacturing, capable of improving equipment reliability, reducing breakdowns, driving TPM and OEE, controlling maintenance costs and building a highly skilled maintenance organization.
- - Key Keywords: TPM | AM | PM | OEE | MTBF | MTTR | RCA | FMEA | Kaizen | Lean | SAP PM | CMMS | Industry 4.0 | Predictive Maintenance | Automation | Utilities | CAPEX | LOTO

📌 Plant Maintenance Officer (Delhi)
🏢 Eleprof Karnataka
📍 Delhi