Description

Production engineer for bus body assembly / end off line processes / Final processes

Responsibilities

Safety :

- Zero incidents in the respective work area
- Identifying unsafe acts / condition through audits and taking corrective actions for the same
- Closure of incidents with suitable corrective actions if any
- Creating awareness among the associates through training / other modes on safety, HIRA, EMS, OHSAS etc.,
- Update and maintain HIRA / SEEA
- Knowledge on ergonomics

Quality :

- Responsible of delivery of defect free engines to customers
- Responsible for maintaining the quality KPIs
- Knowledge in Q7 tools / A3 problem solving / 8D analysis
- Able to trouble shoot the assembly / testing issues
- Responsible for upkeep of gauges, instruments and torque wrenches Taking suitable corrective actions for process related issues immediately by coordinating with stake holders
- Involve / Lead quality initiative projects

Delivery:

- Ensure daily production without losses (Plan vs Actual); 100% adherence
- Take suitable corrective actions for line losses by coordinating with stake holders
- Focus on process related issues and aim for zero process related issues

- Knowledge on time study
- Knowledge on line balancing




- Smooth implementation of new variants / models / parts without affecting the output
- Smooth rampup incase of any new models introduction
- People handling

Cost :

- Focus on indirect consumable cost (Eg. Gloves, clothes etc.,)
- Focus on direct consumable cost (Eg. Sealant, liquid gasket etc.,)
- Focus on Hours Per Unit (w.r.to capacity)
- Involve in cost initiative projects
- Monitoring tools life and taking suitable actions if any gap observed
- Focus on energy cost

Morale :

- Plan the Class room / on the job training for recent joiners
- Absenteeism within the target
- Multiskilling of associates
- Training of sub ordinates
- Focus on kaizen, small projects etc.,
- Create best work environment in the respective area

General :

- Documentation
- Daily / weekly / monthly report related to production
- Attendance tracking
- Training records
- Skill matrix of associates
- SFM boards
- Tools tracker
- Line losses tracker
- Updating of SWI / JES based on requirement
- Process Change Request
- Issue based tracker like Maintenance concerns, ME concerns etc.,
- Kaizen record

Qualifications

Diploma in Mechanical Engineering

📌 Bus Operations DICV (Chennai)
🏢 Daimler Truck
📍 Chennai