- Supervision of production & maintenance activities of respective shift.
- To ensure that every raw material used is of right quality (approved from QC, having reference Number) and quantity (verifying the weights, if required by re weighing) in every batch • To ensure 100% implementation of process conditions for batch as per BPRs.
- To take instruction from managers for batch charging / monitoring & to execute.
- To ensure maximum utilization of plant equipment & manpower in respective shift • To report any deviation / discrepancy in plant / process to his to reporting manager.
- To ensure completion of batches as per plan.
- To do SAP transaction related to production module.
Documentation
- To ensure to have online completion documents with respect to his shift.
- To check critical operation with respect to BPR and to verify the related document.
Quality
- To ensure that instructions in BPRs are followed judiciously • To ensure Intermediates / FP produced is as per quality specification • To guide / train workmen / trainees / contract workmen in Finished Powder Processing Section.
- To ensure very high standards of housekeeping in plants and FP areas. cGMP :
- To ensure proper calibrations of pH meters & weighing balance as per SOP.
- To ensure timely updation of equipment status board • Ensure BPRs of ongoing batches are available at specified places near equipment and are online with production • To ensure on line completion of equipment usage log & documentation.
- To ensure labeling of HDPE / Fiber drums, hose pipes etc. used in respective batch processing.
Safety
- To ensure awareness to MSDS • To educate / train / supervise workmen / Trainees / contract workmen in safe handling of chemicals and equipment so as to prevent accidents • To ensure the operators are aware / trained in usage of PPE • To coordinate with EHS for various safety permits Wastage Avoidance / Reduction :
- To ensure no spillage of solvents & wastage of material.
- To ensure closing of valves for utilities supplies when not required (cross check when operation is complete) • Switching of reactor and plant lamps when not required Training :
- To train operators & subordinate on Safety / Quality / wastage reduction • To guide / train workmen / trainees in Finished Powder Processing Section. Inter departmental co-ordination :
- To coordinate with QA department for Positive Document Practice.
- To coordinate with QC department for getting analysis report.
- To coordinate with Engg Service for maintenance related work.
- To coordinate with EHS for safety and environment related issues.
- To coordinate with HR for Manpower related issues.